The Invisible Risk in Production
In many industries such as metal processing, foundries, ceramics and porcelain manufacturing, cement, food, and chemical sectors, production processes inevitably generate airborne particles. These microscopic dusts pose a serious threat to employee health and negatively impact machine precision and product quality. At this point, professional solutions that act like the “lungs” of the facility and create clean air zones come into play: Industrial Dust Collection Systems.

In this article, we will examine step by step how a dust collection system works and the role of modern solutions offered by expert companies like Asel Teknik.

What is a Dust Collection System?
A dust collection system is an integrated engineering system that captures dust, smoke, and other airborne particles at the source during production, transports them through ductwork, separates them from the air with high efficiency, and safely stores them. Its primary purpose is to clean the air in the working environment, ensure compliance with legal limits, protect employees from occupational diseases (especially serious ones such as silicosis), and most importantly, eliminate safety risks caused by combustible/explosive dusts.

Basic Operating Principle: Maximum Efficiency in 5 Steps
The success of a dust collection system is based on a systematic process in which each step is correctly designed.

Step 1: Source Capture (Maximum Suction Power)
Everything starts at the point where the dust is generated. A glazing booth, a mill, a pressing machine, a kiln outlet, or a packaging line… It is crucial to capture the dust before it spreads into the environment. The vacuum effect created by the high-pressure fan (extractor) at the heart of the system instantly draws in the dust and polluted air through specially designed hoods or articulated suction arms. Effective capture is the foundation of system efficiency.

Step 2: Transportation (Optimized Ductwork)
The dust-laden air captured at the source is transported to the main filter unit through a duct network calculated according to the particle structure and density. In Asel Teknik’s engineering, these ducts are designed to ensure that materials are transported without settling and without energy loss, maintaining optimal air velocity. This prevents system clogging and increases energy efficiency.

Step 3: Separation and Filtration (Asel Teknik Technology)
The dust-laden air transported through the duct reaches the filter unit—the brain of the system. The aim here is to separate dust from the air with over 99% efficiency. At this stage, different technologies are used according to need:

• Cyclone Separators: Especially used as a pre-separator in processes involving dense and large particles (e.g., raw material preparation), to reduce the load on the main filter. High-efficiency cyclones provided by Asel Teknik use centrifugal force to separate coarse particles from the air, increasing the system’s overall life and efficiency.
• Jet Pulse Filters: These are the backbone of modern dust collection. At this stage, Asel Teknik’s Jet Pulse Bag and Cartridge Filter units come into play. Dust-laden air hits the outer surface of specially selected filter materials (bag or cartridge). As the air passes through micron-sized pores, dust particles are retained on the surface. Choosing the right filter is crucial, especially for dangerous particles such as fine silica dust in the ceramics industry, and is determined according to the chemical and physical structure of the dust.

Step 4: Automatic Filter Cleaning (Continuous Performance)
The dust cake accumulated on the surface of the filters creates resistance against airflow. To overcome this resistance, the filters must be cleaned regularly. Asel Teknik’s systems use advanced Pulse-Jet (Compressed Air Cleaning) technology to automate this process. Valves connected to an electronic timer blow high-pressure air into the filters at intervals of seconds, shaking off the accumulated dust and sending it into the collection hopper below. This process runs continuously while the facility is still operating.

Step 5: Collection and Safe Disposal
The dust shaken off the filters accumulates in the conical hopper beneath the system. From there, it is discharged via air-sealed rotary valves or sliding gates into big bags, barrels, or screw conveyors. Asel Teknik ensures the dust is safely and easily disposed of through efficient airlocks and hopper designs integrated into the system.

The cleaned air at the end of the process is then either released into the atmosphere in compliance with standards or returned to the production area after conditioning to reduce energy costs.

Why a Professional System is Essential

• Occupational Safety: Many particles, such as metal, chemical, or food dust, pose explosion and fire risks under the right conditions. Systems installed by companies like Asel Teknik, which provide ATEX-certified equipment, help manage this critical risk.
• Employee Health: Especially in the ceramics and porcelain industries, inhaling silica dust causes fatal occupational diseases such as irreversible silicosis. Clean air protects your most valuable investment: your human resources.
• Production Quality and Efficiency: A clean environment extends the lifespan of sensitive machinery, improves the quality of surface processes like glazing and decoration, and minimizes production downtime due to malfunctions.
• Legal Compliance: To pass inspections by the Ministry of Environment, Urbanization and Climate Change and the Ministry of Labor without issues, it is essential to comply with legal emission limits.

Industrial dust collection is not just a fan and a few pipes. It is a serious engineering application that requires site inspection, correct project design, high-quality equipment selection, and turnkey installation. When you need a dust collection system, working with an expert and reputable solution partner like Asel Teknik ensures that you get full value from your investment and take a crucial step for the future of your facility.

In demanding industries such as coal-fired power plants, insulation material manufacturers, tire recycling facilities, and cement factories, the durability and reliability of silo ventilation filtration are of critical importance. Under such harsh conditions, ordinary filters may wear out quickly or become ineffective during pressure fluctuations. CycloJet S Series Silo Top Filtration Units are heavy-duty, durable silo filters specifically designed to meet these tough operational requirements. With a thick, vertically cylindrical body structure, they offer superior resistance to high silo pressure, ensuring continuous and safe performance even in the most challenging operations.

The CycloJet S Series utilizes specially designed filter elements tailored to the specific needs of industrial processes. Each unit is equipped with process-specific filter elements selected according to the nature of the filtered material. This ensures maximum efficiency whether dealing with coal dust, fiberglass, rubber granules, or cement powder. Maintenance is also a key advantage—the design of the filter elements allows a single technician to perform filter replacements within minutes. This quick and easy replacement feature minimizes downtime and allows uninterrupted production.

In terms of safety and compliance, CycloJet S Series filter units can be manufactured in accordance with ATEX directives. All necessary precautions and certifications are in place for use in environments containing explosive dust. Furthermore, full integration capability with ex-proof systems means seamless compatibility with your facility’s existing safety infrastructure. These features provide a filtration solution that ensures safety and full compliance with regulations.

Key Features

• Thick, pressure-resistant vertical body: The silo top filter is built to withstand pressure surges during silo filling, offering long-lasting durability.
• Process-specific filter elements: Filters optimized for various dust types and process conditions deliver efficient filtration for every industry.
• Easy and quick maintenance: Filter elements can be replaced by a single operator within minutes, ensuring continuous production with minimal downtime.
• ATEX compliance: Designed for use in explosive environments, meeting international ATEX safety standards.
• Ex-proof system integration: Fully compatible with existing or planned explosion-proof systems, contributing to facility safety.

With the CycloJet S Series, raise your standards of durability, safety, and efficiency in industrial filtration.
Contact us today to learn more or request a quote.

Asel Teknik has developed systems that extend fan lifespan, save energy, and provide a more peaceful working environment by adopting the principle of “High Efficiency = Minimal Noise” in its CycloVent series. This approach sets a new standard in industrial fan technology.

In traditional industrial fan systems, performance losses, high noise levels, and unnecessary energy consumption were common issues. With the CycloVent industrial fan series designed by Asel Teknik, these problems are eliminated—these fans can operate silently and with high efficiency. In today’s industry, energy efficiency and low noise levels are critical not only for comfort but also for regulatory compliance and operational costs. Systems that reduce noise levels and save energy have become essential features of modern fans. Asel Teknik prioritizes energy efficiency and environmental sustainability in the design and production of its products, playing an innovative role in the industry.

The Importance of Efficiency and Silence in Industrial Fans

High-efficiency industrial fans reduce energy costs while minimizing environmental impact. Similarly, silent operation enhances employee comfort and workplace safety, creating a more peaceful working environment. Therefore, modern industrial fan designs consider efficiency and silence together, with businesses opting for fan solutions that save energy and minimize noise pollution. Asel Teknik’s vision aligns with this approach: the company aims for sustainable performance by integrating environmental sensitivity and energy efficiency principles into all its products.

Key Elements of Silent and Efficient Fan Design

Asel Teknik is a pioneer in developing technologies that ensure silent operation and energy savings in industrial fans. The key elements behind this success can be summarized as follows:

• Aerodynamic Scroll Design: The snail-shaped aerodynamic structure of the fan body regulates airflow, reducing turbulence and minimizing noise levels. Asel Teknik emphasizes the critical importance of scroll design, perfecting every detail to guarantee not only high performance and silent operation but also energy efficiency.
• Advanced Control Systems: Special software and control algorithms that adjust fan speed and power according to demand play a crucial role in energy efficiency. CycloVent fans are equipped with these advanced control systems, which reduce energy consumption without compromising performance. These intelligent systems ensure that fans use only the necessary amount of power, preventing unnecessary energy waste.
• High-Efficiency Motors: Using high-efficiency motors in fan systems enables the same airflow and pressure to be achieved with lower energy consumption. These motors minimize energy losses while maintaining consistently high performance.

When these elements come together, the result is impressive: fans operate both silently and efficiently while minimizing energy consumption. With the right design and technology, high efficiency and low noise can coexist in the same fan system.

Sustainable and Silent Performance with CycloVent

The CycloVent industrial fan series developed by Asel Teknik incorporates all these features into an innovative solution. Reflecting the company’s spirit of innovation, CycloVent fans are designed to offer high efficiency and superior silence. These fans combine high performance with silent operation thanks to custom software that minimizes energy consumption and a carefully optimized scroll structure. As a result, CycloVent eliminates performance losses, excessive noise, and unnecessary energy expenses.

The models within the CycloVent series deliver silent and efficient performance without compromise, even for different application needs:

• SuperStorm Series: Powerful and energy-efficient radial fans for industrial applications requiring high pressure. They provide maximum performance under challenging conditions without unnecessary energy consumption.
• Tornado Series: Ideal for medium-pressure applications, especially in dust collection and filtration systems. These fans transport dust and particles efficiently while offering a quiet operation for a more comfortable environment.
• Thunder Series: Suitable for low-pressure, high-airflow applications. These fans work efficiently in smoke extraction and large-volume air circulation, minimizing energy consumption while ensuring long-lasting and stable performance.

The CycloVent industrial fan series developed by Asel Teknik offers a silent, efficient, and long-lasting solution with its innovative design and superior engineering details. The SuperStorm, Tornado, and Thunder series are optimized for different sectoral needs, providing businesses with high performance and low-cost advantages.

Choose the Right Fan for Your Business!

Would you like to enhance your business performance with a silent, high-efficiency, and energy-saving fan system? Discover Asel Teknik’s advanced engineering solutions and optimize your production processes!

For detailed information about the CycloVent series and to find the most suitable industrial fan solutions for your business, contact Asel Teknik today!

Ensuring efficient airflow in industrial facilities is a factor that directly affects not only the production processes but also the health and safety of employees. In this regard, radial squirrel-cage fans have become indispensable in industrial applications due to their strong air transport capacities. Radial squirrel-cage fans like CycloVent, offered by Asel Teknik, provide ideal solutions to ensure efficient airflow circulation in workplaces.

What is a Radial Squirrel-Cage Fan and How Does it Work?

Radial squirrel-cage fans are highly efficient ventilation equipment commonly used for moving air from one space to another. These fans get their name from their spiral-shaped bodies, which resemble snail shells.

Operating Principle:

1. Air Intake: The blades, placed at the center of the fan, draw in air from the surrounding environment.
2. Blade Rotation: The blades, driven by the motor, push the absorbed air outward through centrifugal force.
3. Squirrel-Cage Body: As the air is pushed outward by the blades, it follows a spiral path inside the squirrel-cage-shaped body. This spiral path gradually reduces the airspeed while increasing its pressure.
4. Air Exhaust: The air is expelled from the fan’s final point, typically through a pipe or duct.

Advantages of Radial Squirrel-Cage Fans:

• High Pressure: Thanks to the squirrel-cage body, these fans can generate high pressure, which is important for transporting air over long distances or ventilating challenging environments.
• High Efficiency: They consume less energy while providing high air flow rates.
• Silent Operation: Typically, they operate more quietly than other types of fans.
• Wide Range of Applications: They are used in various fields, including industrial facilities, buildings, and vehicles.

CycloVent Radial Squirrel-Cage Fan Solutions from Asel Teknik

Asel Teknik has developed the CycloVent radial squirrel-cage fans to offer strong solutions for industrial ventilation systems. These fans provide high-efficiency operation in various industrial applications, meeting the air transport and ventilation needs of businesses. CycloVent radial squirrel-cage fans are designed with advanced technology to deliver powerful airflow with low energy consumption, offering long-term savings to businesses.

CycloVent is a radial squirrel-cage fan solution that provides excellent performance in diverse industrial sectors. With both durability and powerful air transport capacity, these fans enable efficient management of air circulation in various environments.

The Role of Radial Squirrel-Cage Fans in Industrial Applications

Radial squirrel-cage fans are used in a wide range of industrial applications. Due to their strong airflow capabilities, these fans play a crucial role in enhancing both efficiency and safety in various industries. Here are some key areas of use:

• Waste Management and Treatment Plants: In waste management facilities where air transport and the effective discharge of gases are required, radial squirrel-cage fans help expel unpleasant odors and harmful gases. This not only protects the environment but also keeps the indoor air clean.
• Manufacturing and Production Facilities: In production plants dealing with dust, gases, and chemicals, ventilation and air circulation are of utmost importance. Radial squirrel-cage fans efficiently direct and filter air in such environments.
• Oil and Gas Industry: In areas with high chemical and gas emissions, radial squirrel-cage fans help remove hazardous substances from the environment with high-pressure airflow.
• Mining and Construction Sites: In mines and construction sites, continuous improvement of air quality is necessary. Radial squirrel-cage fans, which provide high-pressure airflow, create safe working environments in such locations.

Advantages of Radial Squirrel-Cage Fans

• High Pressure and Powerful Airflow: Radial squirrel-cage fans produce powerful airflows with high pressure, making them capable of transporting air over long distances. This feature is especially useful in large industrial facilities where efficient air circulation is needed.
• Durability and Long Lifespan: Radial squirrel-cage fans like CycloVent by Asel Teknik are made from high-quality materials and are designed for long life, even in harsh industrial conditions. Their low maintenance requirements help businesses maintain long-term operational efficiency.
• Energy Efficiency: Radial squirrel-cage fans are designed to maximize energy efficiency. Their high-performance motors minimize energy consumption while ensuring maximum airflow, thus lowering energy costs for businesses.
• Suitability for Various Applications: Radial squirrel-cage fans can be customized to meet the specific needs of different businesses. Parameters like air flow rate and motor power can be adjusted to ensure optimal air circulation in any environment.

Radial squirrel-cage fans, which play an essential role in industrial ventilation systems, ensure efficient operations and protect the environment. Asel Teknik’s CycloVent radial squirrel-cage fans optimize airflow in industrial facilities while offering high performance and energy efficiency.

In industrial production processes, controlling dust is crucial for both health and production efficiency. In factories and workshops, especially in dusty environments, dust can affect machine efficiency, pose health risks, and create environmental impacts. That is why industrial dust collection systems help make your workplace healthier, more efficient, and safer.

So, how do you choose the most suitable dust collection system for your workplace? Which systems are more effective for industrial environments? In this article, we will answer these questions and explore the best systems for industrial dust control.

CycloJet: Asel Teknik’s Industrial Dust Collection Solution

Asel Teknik’s CycloJet dust collection unit is a solution designed to effectively collect dust in industrial areas. CycloJet stands out as an ideal dust collection solution for industrial facilities with its high filtration efficiency, energy-saving features, and low maintenance requirements. This system can be used in various industrial areas and can handle all types of dust.

Choose the Best Dust Collection System for Your Workplace

Industrial dust collection systems are essential for creating a healthy environment in workplaces, increasing machine efficiency, and protecting the environment. Asel Teknik offers the most suitable dust collection systems for your workplace, helping you create an efficient and safe working environment.

Modern dust collection systems like CycloJet stand out with high filtration efficiency, low energy consumption, and easy maintenance. CycloJet can be used in any industrial setting and effectively handles various types of dust. Thanks to its high-performance filtration technology, it efficiently collects dust and purifies the air. At the same time, it ensures energy efficiency while minimizing maintenance costs, reducing the environmental impact of your business.

Selecting the best dust collection system for your business not only ensures health and safety but also enhances production efficiency. With Asel Teknik’s solutions, controlling dust extends the lifespan of your machines while protecting the health of your employees.

Industrial Dust Collection Systems: Key Features

A good dust collection system does more than just collect dust; it also makes the working environment more efficient and healthier. Here are some key features to look for in industrial dust collection systems:

High Filtration Efficiency

The efficiency of dust collection systems directly depends on the filtration technology used. A good dust collection system effectively captures even the finest airborne particles. The filtration system prevents particles from re-entering the air, ensuring clean air. Asel Teknik’s CycloJet and other systems efficiently collect dust and purify the air with their superior filtration technologies.

Low Energy Consumption

Energy efficiency in industrial facilities plays a crucial role in cost control. A high-performance dust collection system minimizes energy consumption while delivering optimal performance. This reduces operational energy costs and lessens environmental impact.

Easy Maintenance and Long-Lasting Use

For dust collection systems to operate efficiently, regular maintenance is essential. Systems that are easy to clean and require minimal maintenance provide long-term savings. Solutions like CycloJet, offered by Asel Teknik, make maintenance and cleaning processes user-friendly.

Eco-Friendly and Hygienic Solutions

Hygiene and environmentally friendly solutions are also important factors in industrial production processes. Efficient dust collection prevents environmental pollution and enhances workplace hygiene levels. Industrial dust collection systems protect not only employee health but also the environment.

The Risks Dust Can Cause in Workplaces

Dust is not only a visible source of pollution but also a serious health hazard. Chemical and organic dust, commonly encountered in industrial production, can cause respiratory diseases, asthma, and allergic reactions. Additionally, dust accumulation on machines can hinder their efficiency, cause malfunctions, and shorten their lifespan in the long run.

Industrial dust collection systems are designed to minimize these risks. To ensure a healthy working environment, dust must be effectively collected and removed. Choosing the right dust collection system is of great importance for occupational health and safety.

Best Dust Collection Systems: Suitable Sectors

Each industry has different needs, requiring specific dust collection solutions. Asel Teknik’s dust collection systems are particularly essential in the following industries:

• Ceramics and Porcelain: Fine dust generated in production processes can threaten worker health and affect product quality. Efficient dust collection systems enhance hygiene and production efficiency in these industries.
• Glass Manufacturing: Dust generated during glass production can reduce air quality and cause environmental issues. Dust control is mandatory for occupational health and safety.
• Thermal Power Plants: In power generation facilities, dust from coal and other materials must be controlled. High-performance dust collection systems are crucial for environmental protection and facility efficiency.
• Iron & Steel: The dust generated in iron and steel production can harm worker health and damage equipment. Therefore, an effective dust collection system is essential.
• Cement: Large amounts of dust are produced during cement manufacturing. Controlling this dust is necessary to prevent environmental pollution and optimize production processes.
• Paper Industry: Dust generated during paper production can negatively impact occupational health and production processes. Proper dust collection solutions improve production quality in this sector.

Modern dust collection systems like CycloJet, developed specifically for these industries, provide both efficiency and enhanced workplace safety.

Industrial ventilation systems play a critical role in managing air flow, improving air quality, and ensuring energy efficiency in large facilities. One of the most important components of these systems is industrial volute fans. Especially preferred in applications requiring intense airflow and high-pressure demands, volute fans are indispensable for the efficient operation of industrial plants. In this article, you will find detailed information about the features, advantages, and industries where industrial volute fans are used.

What is an Industrial Volute Fan?

An industrial volute fan is a high-performance type of fan used for air transportation and ventilation processes in industrial environments. It gets its name from its spiral-shaped casing, resembling a volute shell. This spiral structure allows the air to move more efficiently within the fan, enabling the production of high pressures and flows.

Working Principle of Volute Fans

Volute fans typically have a motor-driven impeller. When the impeller rotates, air is drawn into the center of the fan and progresses through the spiral-shaped casing, being expelled outward. In this process, the speed and pressure of the air increase.

Asel Teknik’s Industrial Volute Fan Solutions

Asel Teknik offers high-quality volute fan solutions for industrial ventilation systems. Products like the CycloVent series work efficiently with strong airflows and high performance, addressing the ventilation needs of industrial facilities. Asel Teknik’s volute fans can be customized to meet the air transport requirements of various industrial applications.

Industrial volute fans play a critical role, especially in areas requiring high pressure and strong airflow. Asel Teknik’s volute fan solutions ensure safe and efficient operation of industrial ventilation systems by providing efficiency, durability, and low energy consumption. These fans, manufactured with advanced technology, are successfully used in various industrial sectors.

Advantages of Industrial Volute Fans

High Pressure Production:
Industrial volute fans have the capacity to generate high-pressure airflows. This feature is particularly important for industrial applications that require air transport over long distances or airflow management in confined spaces. Volute fans meet these needs with high efficiency.

Energy Efficiency:
Industrial volute fans are designed to be energy-efficient. Brands like Asel Teknik optimize these fans to provide high performance with low energy consumption. This helps businesses reduce their long-term energy costs.

Durability and Long Lifespan:
Industrial fans are typically manufactured to withstand harsh conditions. Volute fans are designed to operate reliably and durably in tough industrial environments. Components made of stainless steel ensure that the fans function for many years without performance degradation.

Low Maintenance Requirements:
Due to their sturdy construction, industrial volute fans require minimal maintenance. With regular cleaning and periodic inspections, these fans can operate efficiently for many years, saving businesses time and money.

Applications of Industrial Volute Fans

Industrial volute fans are used in various industrial applications. These fans work effectively in areas that require high airflow and pressure. Here are some of the main applications:

Dust and Smoke Collection Systems:
In industrial production plants, it is crucial to effectively remove dust and smoke. Volute fans work with high efficiency in such applications, ensuring that ventilation systems operate smoothly.

Ventilation Systems:
In commercial and industrial buildings, the continuous renewal of indoor air is necessary. Volute fans provide effective airflow in these ventilation systems, ensuring that the air in the environment is cleaned.

Chemical and Gas Distribution Systems:
In chemical plants or gas transmission lines, volute fans safely transport gases. These fans enable the effective routing of gases by providing high-pressure airflows.

Mining and Construction Industry:
In mines, underground ventilation is critically important. Volute fans maintain oxygen levels in mines, ensuring the safety of workers.

Ceramics and Glass Industry:
In high-temperature industries such as ceramics and glass production, regulating hot airflow is crucial. Volute fans are used in hot air transport and smoke removal processes, ensuring these operations are safe and efficient.

In industrial facilities, the efficient collection of waste generated during production processes is crucial for both environmental cleanliness and workplace safety. Traditional waste collection methods can be time-consuming, as well as costly, and may result in a loss of workforce efficiency. In this context, vacuum waste collection systems stand out as an innovative solution that addresses the modern industrial cleaning needs.

Vacuum waste collection systems use powerful suction technology to collect waste quickly and effectively. These systems are widely used in various industries such as metalworking, food production, textiles, and automotive, thanks to their flexible designs that can be customized according to the specific needs of different sectors.

Asel Teknik and Cyclojet Waste Collection Systems

At Asel Teknik, we provide solutions that simplify industrial cleaning and waste management for your business. Cyclojet waste collection systems are one of our leading solutions, offering advanced design and high performance. Cyclojet systems are specifically designed to provide high efficiency in industrial environments, offering units with strong suction capacity. This system optimizes the waste collection process, ensuring waste is gathered quickly and effectively.

Cyclojet’s design, durability, and energy efficiency offer significant advantages to businesses. The system not only ensures high efficiency but also reduces operational costs. Additionally, it minimizes workforce loss during cleaning processes, ensuring the continuity of production.

Vacuum waste collection systems are not just a tool for cleaning, but also a strategic investment to create an efficient working environment. With innovative systems like Cyclojet, you can both enhance performance in your facility and demonstrate your environmental responsibility. These solutions, tailored to the demands of modern industry, help strengthen both productivity and eco-friendly practices in your business.

Advantages of Vacuum Waste Collection Systems

One of the greatest advantages of these systems is their ability to keep workspaces consistently clean. Waste buildup, often encountered with traditional methods, can lead to equipment malfunctions and unfavorable working conditions. Vacuum systems prevent these issues, ensuring that production processes are not disrupted and improving worker safety.

Furthermore, vacuum waste collection systems stand out for their environmentally friendly design. By collecting waste in an organized manner, they support recycling processes and enhance efficiency in waste management. As a result, businesses can more easily achieve their sustainability goals.