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An Essential Investment for Your Business: Industrial Dust Extraction Systems

Written by Asel teknik on . Posted in Blog-EN. No Comments on An Essential Investment for Your Business: Industrial Dust Extraction Systems

Wherever there are production processes, dust is an inevitable byproduct. From ceramic workshops to metalworking plants, from food production to the chemical industry, these particles—often seen as “just a mess”—actually carry much greater risks that affect the future of your business. At Asel Teknik, we offer a holistic approach to this invisible danger. The solution is not just buying a machine, but choosing a properly engineered industrial dust extraction system.

The Multifaceted Impact of Dust: Risks to Productivity, Safety, and Quality

Leaving industrial dust uncontrolled leads to a chain reaction of problems that shake the core foundations of your operations. The foremost of these risks is the health of your most valuable asset: your employees. From an Occupational Health and Safety (OHS) perspective, inhaled fine particles can lead to chronic respiratory diseases, creating legal liabilities. Furthermore, the concentration of combustible dusts such as coal, flour, sugar, or metal in the air creates explosion and fire hazards that can be triggered by the smallest spark—a situation that requires serious measures under the ATEX directives. The dangers don’t stop there; dust accumulating on your sensitive machinery accelerates wear and tear, leading to malfunctions, production downtime, and unexpected maintenance costs. Ultimately, this directly impacts the quality of processes like painting or precision assembly, lowering product quality and damaging your brand reputation.

How Does a Modern Dust Collection System Work?

The success of an effective dust collection system relies on a flawless engineering process. This process begins with capturing the dust directly at its source with custom-designed hoods, preventing it from spreading into the environment. This captured, contaminated air is transported through sealed ductwork to a central filtration unit. In this unit, high-efficiency filters, selected based on the dust type and particle size, purify the air with over 99% efficiency. In the final stage, the dust collected on the filters is automatically transferred to a collection bin for safe disposal. This four-stage cycle keeps your work environment continuously clean and safe.

Choosing the Right System: A Process Requiring Expertise

Every business has its own unique production dynamics and dust characteristics; therefore, there is no “one-size-fits-all” solution. Selecting the right system is critical for the return on your investment. At Asel Teknik, our engineering approach begins with a custom analysis of your facility.

Our engineering analysis to deliver the most efficient and safe solution for your business includes these fundamental steps:

  • Determining Dust Characteristics: Critical physical and chemical properties of the dust, such as combustibility, explosibility, abrasiveness, and chemical reactivity, are examined at a laboratory level.
  • Particle Analysis: The micron-level size and distribution of the particles that make up the dust are precisely measured. This data is vital for filter selection and efficiency.
  • Calculating Airflow Requirements: The optimal airflow rate (in m3/h) required for operational efficiency and complete capture of ambient dust is calculated by our engineers.
  • Analyzing Operational Requirements: We evaluate your needs, such as production process dynamics, shift patterns, and ease of maintenance, to determine the most suitable system type for you (central or mobile).

Our goal is not just to offer you a product, but to provide a turnkey engineering solution that enhances your business’s productivity and safety.

The Asel Teknik Difference: Your Solution Partner from Project to Delivery

At Asel Teknik, we position ourselves not merely as an equipment supplier, but as a solution partner who stands by you at every stage of your project. This partnership begins with a complimentary on-site assessment and consultation service where our expert engineers analyze your needs. With the data from this analysis, we design a custom, efficient, safe, and cost-effective project for you. During project implementation, we combine high-quality equipment with professional installation and commission the system to full performance. However, our commitment doesn’t end there; we continue to support you with our after-sales support and periodic maintenance services to ensure your system operates at peak efficiency for years to come.

Remember, cleaning the air in your facility, protecting your employees, and securing your production is not an expense—it is one of the most profitable investments in sustainable success.

Contact our expert team today to discuss an efficient and reliable dust extraction system project designed specifically for your business needs.

How to Choose the Right Dust Collection System for Your Business: A Comprehensive Purchasing Guide

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In industrial facilities, air quality is vital for both employee health and production efficiency. Dust generated during production processes not only threatens human health but also shortens the lifespan of machinery and equipment. The most effective solution to this problem is a properly designed dust collection system.

So, what should you consider when choosing the “right” dust collection system for your business? What criteria should you evaluate to ensure this investment becomes a long-term productivity tool rather than just a cost item?

Here is our comprehensive purchasing guide with critical points to walk you through the process, step by step.

Step 1: Clarify Performance Criteria

As with any machine, the most important question is: How will we measure performance? You must start by defining the key criteria that separate a successful system from a failed one.

Air Quality Target or Air Flow Rate?

  • Air Quality Based on Personal Exposure Limits: The Ministry of Environment and Urbanization has established legal dust exposure limits for employees for each process. At first glance, demanding an air quality level below these limits seems like the most logical goal. But be careful! Typically, only about half of the dust pollution in an environment comes from “fugitive dust” scattered during production. The other half is generated by the re-suspension of spilled materials due to foot and vehicle traffic.Conclusion: If you are purchasing a system that only collects fugitive dust, it is difficult to meet the air quality target alone. However, if you also include high-pressure floor sweeping systems in the project, then you can hit this target bullseye.
  • Acceptance Criteria Based on Air Flow Rate to be Filtered: In dust collection systems, capacity is most simply defined as the “amount of air filtered per hour” (m3/hour). This is a more tangible and measurable criterion. So, how do you know the flow rate you need?
    1. Machine Manufacturer’s Data: Companies that manufacture to global standards always specify the required dust extraction flow rate for their machines and provide a connection point. If a manufacturer cannot provide this information, it is wise to be skeptical about that machine’s design.
    2. Literature Calculations: For standard equipment such as conveyor belts, screens, and crushers, the required suction points and flow rate values are available in engineering literature and reliable sources. (For example, the documents section on the ASEL Teknik website offers a useful guide on this topic.)
    3. Calculation Based on Cross-Sectional Area: At every point where dust is generated, there is a required “capture velocity” to capture the dust along with the air. When the hood’s cross-sectional area is dimensioned to provide this velocity, it becomes quite easy to calculate the necessary air flow rate for each point.

Step 2: Evaluate the Mechanical Criteria

The healthier the heart of the system, the longer and more efficiently it will operate. Here are the mechanical details to watch for:

  • Differential Pressure Value: This value is the clearest indicator of how clogged your filters are. When the system is first commissioned, the differential pressure value should not exceed 1,000 Pascals and should maintain this value for at least a one-week test. In a good system, this value should not exceed 1,500 Pascals after 6 months of use. This is proof that the filter elements were chosen correctly and are sufficient in number.
  • Filter Bag Placement and Size: If not enough space is left between the bags, the air velocity increases, which both makes cleaning (shaking) difficult and causes the bags to wear out quickly. Critical Information: Literature shows that the ends of bags longer than 2 meters cannot be cleaned efficiently and clog up in a short time. Therefore, limiting the bag length to 2 meters is a smart criterion for the system’s lifespan.
  • Cleaning (Jet-Pulse) Valves: Typically, 1” or 1 ½” diameter valves are used. You should specify in your technical specifications which type of valve will be used and the maximum square meter of bag area each valve will clean.
  • Dust Discharge System: How will you dispose of the collected dust? Will it be transferred to a big bag or a silo? If possible, choosing an automatic discharge system that does not require personnel will save you both time and labor in the long run.
  • Special Precautions for Minerals: Factors such as the abrasiveness, moisture, or temperature of the material being processed directly affect the selection of both the filter material and the system’s body steel.
  • Vacuum Fan Specifications: The fan is the engine of the system. Be sure to add details such as noise level, impeller speed, motor and bearing brands, lubrication method, and vibration limit values to your specifications.

Step 3: Determine Electrical and Automation Requirements

A modern system requires a smart control infrastructure. Ensure your control panel can perform the following checks:

  • Level control in the dust collection hopper
  • Control of adequate compressed air for cleaning
  • Filter clogging (differential pressure) monitoring
  • Fan motor amperage control
  • Synchronized start/stop with the machines the system serves
  • Visual/audible alarms in case of malfunction

Additionally, you can set your quality standard by specifying whether a PLC and operator screen will be used for overall system control and by naming the brands of the switchgear (contactors, fuses, etc.) to be included in the panel.

Step 4: Don’t Overlook Other Important Considerations

  • Ducting, Hoods, and Stack: If the dust collection system is the heart, the ductwork is the veins. The system is meaningless without the channels. For correct fan selection and a realistic cost estimate, it is critical that the ducting, hoods, and stack designs are clarified during the proposal stage.
  • Body Sandblasting and Painting: To ensure your machine can operate for years without rusting in harsh environmental conditions, define the quality of sandblasting and painting (e.g., paint brand and number of coats) in your specifications.
  • References: Finally, always request information on similar projects and references from the company you are getting a quote from. Successful projects are the best guarantee.

In conclusion, purchasing a dust collection system is much more than just selecting a piece of machinery. It is an investment in your business’s future. A conscious choice made by carefully evaluating the criteria above will provide you with an efficient, safe, and healthy working environment that will serve you for years to come.

The Key to Efficiency in Industrial Facilities: Dust Collection Systems and How They Work

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The Invisible Risk in Production
In many industries such as metal processing, foundries, ceramics and porcelain manufacturing, cement, food, and chemical sectors, production processes inevitably generate airborne particles. These microscopic dusts pose a serious threat to employee health and negatively impact machine precision and product quality. At this point, professional solutions that act like the “lungs” of the facility and create clean air zones come into play: Industrial Dust Collection Systems.

In this article, we will examine step by step how a dust collection system works and the role of modern solutions offered by expert companies like Asel Teknik.

What is a Dust Collection System?
A dust collection system is an integrated engineering system that captures dust, smoke, and other airborne particles at the source during production, transports them through ductwork, separates them from the air with high efficiency, and safely stores them. Its primary purpose is to clean the air in the working environment, ensure compliance with legal limits, protect employees from occupational diseases (especially serious ones such as silicosis), and most importantly, eliminate safety risks caused by combustible/explosive dusts.

Basic Operating Principle: Maximum Efficiency in 5 Steps
The success of a dust collection system is based on a systematic process in which each step is correctly designed.

Step 1: Source Capture (Maximum Suction Power)
Everything starts at the point where the dust is generated. A glazing booth, a mill, a pressing machine, a kiln outlet, or a packaging line… It is crucial to capture the dust before it spreads into the environment. The vacuum effect created by the high-pressure fan (extractor) at the heart of the system instantly draws in the dust and polluted air through specially designed hoods or articulated suction arms. Effective capture is the foundation of system efficiency.

Step 2: Transportation (Optimized Ductwork)
The dust-laden air captured at the source is transported to the main filter unit through a duct network calculated according to the particle structure and density. In Asel Teknik’s engineering, these ducts are designed to ensure that materials are transported without settling and without energy loss, maintaining optimal air velocity. This prevents system clogging and increases energy efficiency.

Step 3: Separation and Filtration (Asel Teknik Technology)
The dust-laden air transported through the duct reaches the filter unit—the brain of the system. The aim here is to separate dust from the air with over 99% efficiency. At this stage, different technologies are used according to need:

  • Cyclone Separators: Especially used as a pre-separator in processes involving dense and large particles (e.g., raw material preparation), to reduce the load on the main filter. High-efficiency cyclones provided by Asel Teknik use centrifugal force to separate coarse particles from the air, increasing the system’s overall life and efficiency.
  • Jet Pulse Filters: These are the backbone of modern dust collection. At this stage, Asel Teknik’s Jet Pulse Bag and Cartridge Filter units come into play. Dust-laden air hits the outer surface of specially selected filter materials (bag or cartridge). As the air passes through micron-sized pores, dust particles are retained on the surface. Choosing the right filter is crucial, especially for dangerous particles such as fine silica dust in the ceramics industry, and is determined according to the chemical and physical structure of the dust.

Step 4: Automatic Filter Cleaning (Continuous Performance)
The dust cake accumulated on the surface of the filters creates resistance against airflow. To overcome this resistance, the filters must be cleaned regularly. Asel Teknik’s systems use advanced Pulse-Jet (Compressed Air Cleaning) technology to automate this process. Valves connected to an electronic timer blow high-pressure air into the filters at intervals of seconds, shaking off the accumulated dust and sending it into the collection hopper below. This process runs continuously while the facility is still operating.

Step 5: Collection and Safe Disposal
The dust shaken off the filters accumulates in the conical hopper beneath the system. From there, it is discharged via air-sealed rotary valves or sliding gates into big bags, barrels, or screw conveyors. Asel Teknik ensures the dust is safely and easily disposed of through efficient airlocks and hopper designs integrated into the system.

The cleaned air at the end of the process is then either released into the atmosphere in compliance with standards or returned to the production area after conditioning to reduce energy costs.

Why a Professional System is Essential

  • Occupational Safety: Many particles, such as metal, chemical, or food dust, pose explosion and fire risks under the right conditions. Systems installed by companies like Asel Teknik, which provide ATEX-certified equipment, help manage this critical risk.
  • Employee Health: Especially in the ceramics and porcelain industries, inhaling silica dust causes fatal occupational diseases such as irreversible silicosis. Clean air protects your most valuable investment: your human resources.
  • Production Quality and Efficiency: A clean environment extends the lifespan of sensitive machinery, improves the quality of surface processes like glazing and decoration, and minimizes production downtime due to malfunctions.
  • Legal Compliance: To pass inspections by the Ministry of Environment, Urbanization and Climate Change and the Ministry of Labor without issues, it is essential to comply with legal emission limits.

Industrial dust collection is not just a fan and a few pipes. It is a serious engineering application that requires site inspection, correct project design, high-quality equipment selection, and turnkey installation. When you need a dust collection system, working with an expert and reputable solution partner like Asel Teknik ensures that you get full value from your investment and take a crucial step for the future of your facility.

Quality and Durability in Industrial Fans: The Importance of Long-Lasting Products

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Industrial fans, responsible for providing ventilation in industrial facilities, must operate continuously even under harsh working conditions. Therefore, quality and durability in manufacturing are critically important for fan performance and operational continuity. Thanks to Asel Teknik’s meticulous production approach, the industrial fans we produce are designed to withstand even the toughest environmental conditions with long-lasting motor structures. In this article, we will discuss how quality control, material selection, durability tests, and quality standards (e.g. ISO 9001) affect fan performance. We will also explain the crucial role of investing in a high-quality fan in ensuring operational continuity and reducing maintenance costs.

Quality Control and Standards
In industrial fan manufacturing, precision metal processing and assembly processes are of critical importance for high quality and long product life. At Asel Teknik, quality control is integrated into every stage of production. With strict quality management applied from design to part manufacturing, assembly, and final inspection, we ensure that each fan fully meets defined standards. This approach guarantees that the products meet targeted performance criteria and withstand challenging working conditions. Asel Teknik goes beyond merely meeting ISO 9001 Quality Management System standards and continuously aims to improve them. Full compliance with international quality standards (such as ISO 9001) and industry certifications confirms not only the quality of the fans produced but also their reliability and safety. In short, production processes focused on quality and compliance with standards are the foundation of industrial fans that operate safely and smoothly in the field.

Material Selection: The Basis of Durability
The use of durable and correct materials directly affects the lifespan and performance of industrial fans. Therefore, Asel Teknik never compromises on material selection in its fan designs. For example, fan housings and blades made from corrosion-resistant alloys such as stainless steel can operate for years without performance loss, even in extreme conditions like high temperatures, dusty or humid environments. Thanks to high-quality materials and solid engineering, our fans resist damaging factors such as vibration and wear, ensuring long service life. Asel Teknik prioritizes enabling its products to serve reliably even in the most challenging industrial environments. This allows our customers to keep their operations running smoothly with highly reliable fans that rarely experience breakdowns.

Durability Tests: The Key to Reliable Performance
A critical part of the production process is the durability testing and quality measurements carried out. Every industrial fan model undergoes extensive testing phases before being released to the market. For example, performance tests are conducted to verify the design values: airflow, static pressure, and efficiency parameters are measured under simulated real-use conditions. This ensures the product will deliver the expected performance. Vibration analysis and balancing tests are also essential parts of durability testing. The vibration levels generated during operation are carefully monitored, allowing early detection and correction of possible mechanical issues such as rotor imbalance or shaft/bearing problems. Ensuring the fan impeller is properly balanced reduces noise and minimizes long-term wear, extending product life. These strict test procedures aim to eliminate potential issues before the product reaches the customer. Fans that pass these comprehensive tests are confirmed to meet the highest performance, reliability, and durability standards. In conclusion, you can trust that an industrial fan from Asel Teknik will work reliably in the field and provide long-term service.

The Benefits of Long-Lasting Fans for Businesses
High-quality fans made from durable materials and approved through testing provide numerous advantages to businesses. While the initial cost may be slightly higher than low-quality products, investing in a quality fan pays off significantly over time.

Uninterrupted Operation: High-reliability fans minimize the risk of failure, preventing unexpected production stoppages. This means your facility can operate continuously. Investing in high-quality industrial fans has become essential for operational continuity across all sectors.

Low Maintenance and Repair Costs: High-quality equipment requires less frequent maintenance due to its long lifespan and superior performance. Parts of a durable fan wear out less, reducing the need for repairs or replacements. This saves time for maintenance staff and cuts costs for spare parts and service.

Long-Term Savings: While the upfront cost of a quality fan may seem higher, its energy efficiency and long service life lower the total cost of ownership. A fan that doesn’t break down often and works efficiently increases production efficiency and indirectly contributes to profit. In short, investing in a quality fan is a financially wise decision for any business: energy bills drop, and the need for frequent new equipment purchases decreases.

In summary, quality and durability in industrial fans are critical not only for product performance but also for your business’s efficiency, safety, and financial sustainability. A production process supported by quality control, correct material selection, and comprehensive testing ensures fans can perform for many years under tough conditions. This guarantees operational continuity while minimizing maintenance costs.

If you are looking to invest in high-quality and long-lasting industrial fans for your business, you can contact Asel Teknik’s expert team to discover the most suitable fan solutions for your needs. By working with us, you can enjoy seamless and efficient operations in your facilities with our durable and reliable products.

CycloJet S Series – Heavy-Duty Durable Silo Top Filter

Written by Asel teknik on . Posted in Blog-EN.

In demanding industries such as coal-fired power plants, insulation material manufacturers, tire recycling facilities, and cement factories, the durability and reliability of silo ventilation filtration are of critical importance. Under such harsh conditions, ordinary filters may wear out quickly or become ineffective during pressure fluctuations. CycloJet S Series Silo Top Filtration Units are heavy-duty, durable silo filters specifically designed to meet these tough operational requirements. With a thick, vertically cylindrical body structure, they offer superior resistance to high silo pressure, ensuring continuous and safe performance even in the most challenging operations.

The CycloJet S Series utilizes specially designed filter elements tailored to the specific needs of industrial processes. Each unit is equipped with process-specific filter elements selected according to the nature of the filtered material. This ensures maximum efficiency whether dealing with coal dust, fiberglass, rubber granules, or cement powder. Maintenance is also a key advantage—the design of the filter elements allows a single technician to perform filter replacements within minutes. This quick and easy replacement feature minimizes downtime and allows uninterrupted production.

In terms of safety and compliance, CycloJet S Series filter units can be manufactured in accordance with ATEX directives. All necessary precautions and certifications are in place for use in environments containing explosive dust. Furthermore, full integration capability with ex-proof systems means seamless compatibility with your facility’s existing safety infrastructure. These features provide a filtration solution that ensures safety and full compliance with regulations.

Key Features

  • Thick, pressure-resistant vertical body: The silo top filter is built to withstand pressure surges during silo filling, offering long-lasting durability.
  • Process-specific filter elements: Filters optimized for various dust types and process conditions deliver efficient filtration for every industry.
  • Easy and quick maintenance: Filter elements can be replaced by a single operator within minutes, ensuring continuous production with minimal downtime.
  • ATEX compliance: Designed for use in explosive environments, meeting international ATEX safety standards.
  • Ex-proof system integration: Fully compatible with existing or planned explosion-proof systems, contributing to facility safety.

With the CycloJet S Series, raise your standards of durability, safety, and efficiency in industrial filtration.
Contact us today to learn more or request a quote.

Choosing the Right Industrial Fan: Differences and Advantages of High, Medium, and Low Pressure Radial Fans

Written by Asel teknik on . Posted in Blog-EN.

Selecting the right fan in industrial facilities plays a critical role in system efficiency and energy savings. An incorrectly chosen fan can lead to problems such as low performance and unnecessary energy consumption. Therefore, identifying the fan type that matches the required pressure level and air volume is of great importance.

Radial fans create a powerful airflow by pushing the air outward through their rotors. In industrial applications, high, medium, and low pressure radial fans are used according to different needs. So, which fan is the most suitable option for your business?

High Pressure Radial Fans
 High pressure radial fans are designed for industrial applications that require intense pressure. The SuperStorm series offers effective solutions in areas such as combustion burners, waste treatment systems, and filtration systems with its high speed and pressure capacity.
These fans operate efficiently with low energy consumption even under high pressure. They deliver stable performance in heavy-duty applications and offer long-term use with their durable structure. For businesses that need a high pressure fan, they offer a powerful and reliable solution.

Medium Pressure Radial Fans
 Medium pressure radial fans are commonly used in large-scale areas for dust collection, particle transport, and filtration systems. The Tornado series offers an efficient solution for businesses by providing high airflow at medium pressure levels.
These fans enhance system efficiency by ensuring effective air circulation in large-volume environments. Thanks to their low energy consumption, easy maintenance, and flexible installation options, they are both economical and a long-term investment for businesses.

Low Pressure Radial Fans
 Low pressure radial fans are used in applications where high airflow is required but low pressure is sufficient. The Thunder series is ideal especially for smoke extraction, air circulation, and large-volume air transport.
These fans optimize fresh air intake by providing high airflow and help reduce operating costs with low energy consumption. While offering long-lasting performance with their durable structure, they ensure effective airflow across wide areas.

Choose the Right Fan for Your Business!

 Looking for the most efficient and cost-effective fan solution for your industrial facility? Save energy and boost system efficiency with Asel Teknik’s high-performance radial fan series!

Contact us now to discover the most suitable fan model and get detailed information! 🚀

Power and Efficiency in Industrial Fan Solutions

Written by Asel teknik on . Posted in Blog-EN.

What is an Industrial Fan?
Industrial fans are powerful fan systems designed to provide airflow, optimize ventilation, and control temperature in large areas. They are commonly used in factories, production facilities, storage areas, and industrial plants. With high air volume and pressure capacity, they deliver excellent performance even under challenging working conditions.

Asel Teknik Industrial Fan Solutions
In industrial environments, controlling airflow and ensuring the efficient operation of ventilation systems are critical. At Asel Teknik, our CycloVent Industrial Fans offer ideal solutions for industrial facilities with their high performance, durable structure, and energy-saving technology.

🔹 Design resistant to harsh working conditions
🔹 Long-lasting motor structure with low energy consumption
🔹 Maximum airflow for factories, production facilities, and workshops
🔹 A more comfortable and safer working environment

CycloVent Industrial Fans
CycloVent Industrial Fans reflect Asel Teknik’s innovative approach, combining energy efficiency and high performance in uniquely designed products. Developed to meet our customers’ needs in the best possible way, CycloVent fans are equipped with special software that ensures superior performance with minimal energy consumption.

💨 High Efficiency = Minimum Noise!
🔹 Excellent airflow thanks to snail-shaped design
🔹 Quiet operation for a more comfortable environment
🔹 Guaranteed energy-saving performance

Say goodbye to performance losses, increasing noise, and unnecessary energy consumption with CycloVent!

🚀 Contact us for the most efficient fan solutions tailored to your business needs!
👉 Browse our products

High-Efficiency and Silent Industrial Fan Technologies

Written by Asel teknik on . Posted in Blog-EN.

Asel Teknik has developed systems that extend fan lifespan, save energy, and provide a more peaceful working environment by adopting the principle of “High Efficiency = Minimal Noise” in its CycloVent series. This approach sets a new standard in industrial fan technology.

In traditional industrial fan systems, performance losses, high noise levels, and unnecessary energy consumption were common issues. With the CycloVent industrial fan series designed by Asel Teknik, these problems are eliminated—these fans can operate silently and with high efficiency. In today’s industry, energy efficiency and low noise levels are critical not only for comfort but also for regulatory compliance and operational costs. Systems that reduce noise levels and save energy have become essential features of modern fans. Asel Teknik prioritizes energy efficiency and environmental sustainability in the design and production of its products, playing an innovative role in the industry.

The Importance of Efficiency and Silence in Industrial Fans

High-efficiency industrial fans reduce energy costs while minimizing environmental impact. Similarly, silent operation enhances employee comfort and workplace safety, creating a more peaceful working environment. Therefore, modern industrial fan designs consider efficiency and silence together, with businesses opting for fan solutions that save energy and minimize noise pollution. Asel Teknik’s vision aligns with this approach: the company aims for sustainable performance by integrating environmental sensitivity and energy efficiency principles into all its products.

Key Elements of Silent and Efficient Fan Design

Asel Teknik is a pioneer in developing technologies that ensure silent operation and energy savings in industrial fans. The key elements behind this success can be summarized as follows:

  • Aerodynamic Scroll Design: The snail-shaped aerodynamic structure of the fan body regulates airflow, reducing turbulence and minimizing noise levels. Asel Teknik emphasizes the critical importance of scroll design, perfecting every detail to guarantee not only high performance and silent operation but also energy efficiency.
  • Advanced Control Systems: Special software and control algorithms that adjust fan speed and power according to demand play a crucial role in energy efficiency. CycloVent fans are equipped with these advanced control systems, which reduce energy consumption without compromising performance. These intelligent systems ensure that fans use only the necessary amount of power, preventing unnecessary energy waste.
  • High-Efficiency Motors: Using high-efficiency motors in fan systems enables the same airflow and pressure to be achieved with lower energy consumption. These motors minimize energy losses while maintaining consistently high performance.

When these elements come together, the result is impressive: fans operate both silently and efficiently while minimizing energy consumption. With the right design and technology, high efficiency and low noise can coexist in the same fan system.

Sustainable and Silent Performance with CycloVent

The CycloVent industrial fan series developed by Asel Teknik incorporates all these features into an innovative solution. Reflecting the company’s spirit of innovation, CycloVent fans are designed to offer high efficiency and superior silence. These fans combine high performance with silent operation thanks to custom software that minimizes energy consumption and a carefully optimized scroll structure. As a result, CycloVent eliminates performance losses, excessive noise, and unnecessary energy expenses.

The models within the CycloVent series deliver silent and efficient performance without compromise, even for different application needs:

  • SuperStorm Series: Powerful and energy-efficient radial fans for industrial applications requiring high pressure. They provide maximum performance under challenging conditions without unnecessary energy consumption.
  • Tornado Series: Ideal for medium-pressure applications, especially in dust collection and filtration systems. These fans transport dust and particles efficiently while offering a quiet operation for a more comfortable environment.
  • Thunder Series: Suitable for low-pressure, high-airflow applications. These fans work efficiently in smoke extraction and large-volume air circulation, minimizing energy consumption while ensuring long-lasting and stable performance.

The CycloVent industrial fan series developed by Asel Teknik offers a silent, efficient, and long-lasting solution with its innovative design and superior engineering details. The SuperStorm, Tornado, and Thunder series are optimized for different sectoral needs, providing businesses with high performance and low-cost advantages.

Choose the Right Fan for Your Business!

Would you like to enhance your business performance with a silent, high-efficiency, and energy-saving fan system? Discover Asel Teknik’s advanced engineering solutions and optimize your production processes!

For detailed information about the CycloVent series and to find the most suitable industrial fan solutions for your business, contact Asel Teknik today!

Radial – Squirrel-Cage Fan

Written by Asel teknik on . Posted in Blog-EN.

Ensuring efficient airflow in industrial facilities is a factor that directly affects not only the production processes but also the health and safety of employees. In this regard, radial squirrel-cage fans have become indispensable in industrial applications due to their strong air transport capacities. Radial squirrel-cage fans like CycloVent, offered by Asel Teknik, provide ideal solutions to ensure efficient airflow circulation in workplaces.

What is a Radial Squirrel-Cage Fan and How Does it Work?

Radial squirrel-cage fans are highly efficient ventilation equipment commonly used for moving air from one space to another. These fans get their name from their spiral-shaped bodies, which resemble snail shells.

Operating Principle:
  1. Air Intake: The blades, placed at the center of the fan, draw in air from the surrounding environment.
  2. Blade Rotation: The blades, driven by the motor, push the absorbed air outward through centrifugal force.
  3. Squirrel-Cage Body: As the air is pushed outward by the blades, it follows a spiral path inside the squirrel-cage-shaped body. This spiral path gradually reduces the airspeed while increasing its pressure.
  4. Air Exhaust: The air is expelled from the fan’s final point, typically through a pipe or duct.

Advantages of Radial Squirrel-Cage Fans:

  • High Pressure: Thanks to the squirrel-cage body, these fans can generate high pressure, which is important for transporting air over long distances or ventilating challenging environments.
  • High Efficiency: They consume less energy while providing high air flow rates.
  • Silent Operation: Typically, they operate more quietly than other types of fans.
  • Wide Range of Applications: They are used in various fields, including industrial facilities, buildings, and vehicles.

CycloVent Radial Squirrel-Cage Fan Solutions from Asel Teknik

Asel Teknik has developed the CycloVent radial squirrel-cage fans to offer strong solutions for industrial ventilation systems. These fans provide high-efficiency operation in various industrial applications, meeting the air transport and ventilation needs of businesses. CycloVent radial squirrel-cage fans are designed with advanced technology to deliver powerful airflow with low energy consumption, offering long-term savings to businesses.

CycloVent is a radial squirrel-cage fan solution that provides excellent performance in diverse industrial sectors. With both durability and powerful air transport capacity, these fans enable efficient management of air circulation in various environments.

The Role of Radial Squirrel-Cage Fans in Industrial Applications

Radial squirrel-cage fans are used in a wide range of industrial applications. Due to their strong airflow capabilities, these fans play a crucial role in enhancing both efficiency and safety in various industries. Here are some key areas of use:

  • Waste Management and Treatment Plants: In waste management facilities where air transport and the effective discharge of gases are required, radial squirrel-cage fans help expel unpleasant odors and harmful gases. This not only protects the environment but also keeps the indoor air clean.
  • Manufacturing and Production Facilities: In production plants dealing with dust, gases, and chemicals, ventilation and air circulation are of utmost importance. Radial squirrel-cage fans efficiently direct and filter air in such environments.
  • Oil and Gas Industry: In areas with high chemical and gas emissions, radial squirrel-cage fans help remove hazardous substances from the environment with high-pressure airflow.
  • Mining and Construction Sites: In mines and construction sites, continuous improvement of air quality is necessary. Radial squirrel-cage fans, which provide high-pressure airflow, create safe working environments in such locations.

Advantages of Radial Squirrel-Cage Fans

  • High Pressure and Powerful Airflow: Radial squirrel-cage fans produce powerful airflows with high pressure, making them capable of transporting air over long distances. This feature is especially useful in large industrial facilities where efficient air circulation is needed.
  • Durability and Long Lifespan: Radial squirrel-cage fans like CycloVent by Asel Teknik are made from high-quality materials and are designed for long life, even in harsh industrial conditions. Their low maintenance requirements help businesses maintain long-term operational efficiency.
  • Energy Efficiency: Radial squirrel-cage fans are designed to maximize energy efficiency. Their high-performance motors minimize energy consumption while ensuring maximum airflow, thus lowering energy costs for businesses.
  • Suitability for Various Applications: Radial squirrel-cage fans can be customized to meet the specific needs of different businesses. Parameters like air flow rate and motor power can be adjusted to ensure optimal air circulation in any environment.

Radial squirrel-cage fans, which play an essential role in industrial ventilation systems, ensure efficient operations and protect the environment. Asel Teknik’s CycloVent radial squirrel-cage fans optimize airflow in industrial facilities while offering high performance and energy efficiency.

Discover Dust Collection Systems

Written by Asel teknik on . Posted in Blog-EN.

In industrial production processes, controlling dust is crucial for both health and production efficiency. In factories and workshops, especially in dusty environments, dust can affect machine efficiency, pose health risks, and create environmental impacts. That is why industrial dust collection systems help make your workplace healthier, more efficient, and safer.

So, how do you choose the most suitable dust collection system for your workplace? Which systems are more effective for industrial environments? In this article, we will answer these questions and explore the best systems for industrial dust control.

CycloJet: Asel Teknik’s Industrial Dust Collection Solution

Asel Teknik’s CycloJet dust collection unit is a solution designed to effectively collect dust in industrial areas. CycloJet stands out as an ideal dust collection solution for industrial facilities with its high filtration efficiency, energy-saving features, and low maintenance requirements. This system can be used in various industrial areas and can handle all types of dust.

Choose the Best Dust Collection System for Your Workplace

Industrial dust collection systems are essential for creating a healthy environment in workplaces, increasing machine efficiency, and protecting the environment. Asel Teknik offers the most suitable dust collection systems for your workplace, helping you create an efficient and safe working environment.

Modern dust collection systems like CycloJet stand out with high filtration efficiency, low energy consumption, and easy maintenance. CycloJet can be used in any industrial setting and effectively handles various types of dust. Thanks to its high-performance filtration technology, it efficiently collects dust and purifies the air. At the same time, it ensures energy efficiency while minimizing maintenance costs, reducing the environmental impact of your business.

Selecting the best dust collection system for your business not only ensures health and safety but also enhances production efficiency. With Asel Teknik’s solutions, controlling dust extends the lifespan of your machines while protecting the health of your employees.

Industrial Dust Collection Systems: Key Features

A good dust collection system does more than just collect dust; it also makes the working environment more efficient and healthier. Here are some key features to look for in industrial dust collection systems:

High Filtration Efficiency

The efficiency of dust collection systems directly depends on the filtration technology used. A good dust collection system effectively captures even the finest airborne particles. The filtration system prevents particles from re-entering the air, ensuring clean air. Asel Teknik’s CycloJet and other systems efficiently collect dust and purify the air with their superior filtration technologies.

Low Energy Consumption

Energy efficiency in industrial facilities plays a crucial role in cost control. A high-performance dust collection system minimizes energy consumption while delivering optimal performance. This reduces operational energy costs and lessens environmental impact.

Easy Maintenance and Long-Lasting Use

For dust collection systems to operate efficiently, regular maintenance is essential. Systems that are easy to clean and require minimal maintenance provide long-term savings. Solutions like CycloJet, offered by Asel Teknik, make maintenance and cleaning processes user-friendly.

Eco-Friendly and Hygienic Solutions

Hygiene and environmentally friendly solutions are also important factors in industrial production processes. Efficient dust collection prevents environmental pollution and enhances workplace hygiene levels. Industrial dust collection systems protect not only employee health but also the environment.

The Risks Dust Can Cause in Workplaces

Dust is not only a visible source of pollution but also a serious health hazard. Chemical and organic dust, commonly encountered in industrial production, can cause respiratory diseases, asthma, and allergic reactions. Additionally, dust accumulation on machines can hinder their efficiency, cause malfunctions, and shorten their lifespan in the long run.

Industrial dust collection systems are designed to minimize these risks. To ensure a healthy working environment, dust must be effectively collected and removed. Choosing the right dust collection system is of great importance for occupational health and safety.

Best Dust Collection Systems: Suitable Sectors

Each industry has different needs, requiring specific dust collection solutions. Asel Teknik’s dust collection systems are particularly essential in the following industries:

  • Ceramics and Porcelain: Fine dust generated in production processes can threaten worker health and affect product quality. Efficient dust collection systems enhance hygiene and production efficiency in these industries.
  • Glass Manufacturing: Dust generated during glass production can reduce air quality and cause environmental issues. Dust control is mandatory for occupational health and safety.
  • Thermal Power Plants: In power generation facilities, dust from coal and other materials must be controlled. High-performance dust collection systems are crucial for environmental protection and facility efficiency.
  • Iron & Steel: The dust generated in iron and steel production can harm worker health and damage equipment. Therefore, an effective dust collection system is essential.
  • Cement: Large amounts of dust are produced during cement manufacturing. Controlling this dust is necessary to prevent environmental pollution and optimize production processes.
  • Paper Industry: Dust generated during paper production can negatively impact occupational health and production processes. Proper dust collection solutions improve production quality in this sector.

Modern dust collection systems like CycloJet, developed specifically for these industries, provide both efficiency and enhanced workplace safety.