Energy Savings through Engineering in Industrial Air Filtration Systems
In industrial facilities, dust collection and air filtration systems account for a significant portion of total energy consumption. While many businesses accept this expense as a “fixed cost,” it is possible to significantly reduce this bill through a proper engineering approach. At Asel Teknik, we design our systems not only for dust collection efficiency but also to deliver maximum performance with minimum energy consumption.
Smart Power Management with Variable Frequency Drives (VFD)
Traditional fan systems continue to operate the fan motor at full capacity even when not all machines on the production line are active. This results in substantial energy waste during every working day.
The smart drives integrated into our systems analyze real-time suction demand and automatically adjust the motor speed accordingly. Optimizing the motor RPM based on demand leads to a direct and perceptible reduction in electricity bills. Asel Teknik’s automation solutions guarantee that the system consumes only the power “required” at any given moment.
Low-Resistance Aerodynamic Ductwork Design
One of the primary causes of energy loss is faulty ducting that air is forced to navigate. Sharp elbows, unnecessarily long channels, and incorrect diameter selections force the fan to exert significantly more power to move the air.
Our engineering-driven low-resistance ducting projects minimize obstacles in the airflow. When the load the fan must overcome is reduced, the same vacuum power is achieved with much lower energy consumption. This design-oriented approach initiates an efficiency cycle that lasts throughout the system’s lifespan.
Differential Pressure Controlled Jet-Pulse Cleaning
The compressed air used to clean filter bags directly translates to electricity consumption by your factory’s compressor. Instead of cleaning bags at fixed time intervals, we utilize “Differential Pressure Control” systems that activate only when the filter bags become fouled and create resistance.
By doing so, unnecessary cleaning cycles are eliminated, compressed air consumption is minimized, and the compressor load is lightened. This optimization not only provides energy savings but also extends the service life of the filter bags by reducing mechanical fatigue.
Stop Energy Losses in Your Factory with Asel Teknik
Inefficiencies in your air filtration systems are hidden expenses that impact your profitability every month. At Asel Teknik, we analyze the existing systems in your facility and offer modernization and design solutions that will lower your operating costs.
Contact Asel Teknik directly to transform your factory into a greener and more efficient operation. Let’s implement our savings-oriented engineering projects together.