CycloJet Dust Collection Units

Reliable and Innovative Partner in Industrial Dust Control: Asel Teknik

In industrial facilities, the production process isn’t just about processing raw materials. Dust generation is a critical problem that directly affects both employee health and the lifespan of production equipment. This is where the importance of industrial filtration systems is growing. Asel Teknik stands out in the industry by developing high-efficiency dust collection systems to meet this need.

Reliable and Innovative Partner in Industrial Dust Control: Asel Teknik

Airborne Dust Collection Systems
During production, fine particles that mix into the air threaten employee health and create an explosion risk. CycloJet solutions effectively capture these particles, keeping the ambient air clean and the breathable area safe. These systems provide high performance, especially in areas with continuous dust generation, such as crushers, belt conveyors, and packaging units.
Floor Sweeping Systems
Dust doesn’t just stay in the air; it also accumulates on the floor. CycloJet’s floor sweeping systems are integrated with the central dust collection system to vacuum up dust that has settled on the ground. This offers an ergonomic and hygienic cleaning solution by minimizing manual contact.
Waste Collection Systems
The effective collection of solid waste and coarse material residue generated along the production line is critical for occupational safety. The integrated waste collection systems provided by CycloJet ensure that solid waste and dust are transported without issues. These systems help maintain order in production areas while also contributing to automation.

Jet-Pulse Technology and Low Maintenance Requirement

All these systems are supported by jet-pulse filter cleaning technology. This structure prevents filters from clogging, ensuring the system operates without interruption for a longer time. Furthermore, thanks to the low maintenance requirement, operational costs are minimized.

Frequently Asked Questions About Industrial Dust Collection Systemsv

What Are Industrial Dust Collection Systems and What Is Their Main Purpose?

Industrial dust collection systems are integrated engineering systems that capture dust, fumes, and particles generated during production processes at their source, transport them through pipelines, separate them from the air with high efficiency, and store them safely. Their main purposes are to clean the working environment’s air to ensure compliance with legal limits, protect employees from occupational diseases (especially from serious dangers like silicosis), and eliminate occupational safety risks posed by flammable/explosive dusts.

In which sectors are Dust Collection Systems used and why are they important?

These systems are used in many sectors such as metalworking, foundries, ceramics and porcelain industries, cement, food, and chemical industries. The microscopic dust that is inevitably generated during production processes poses a serious threat to both employee health and negatively affects machine precision and product quality. Therefore, these systems are of critical importance for creating a clean air zone and eliminating risks.

What is the Step-by-Step Working Principle of a Dust Collection System?

The system consists of five main steps:

Capture at the Source: Dust is immediately drawn in at the point of origin by the vacuum created by a fan, using hoods or articulated arms.

Conveyance: The captured dusty air is transported at an optimal speed through a calculated network of pipelines to the main filter unit.

Separation and Filtration: The dusty air is separated from the clean air with high efficiency (over 99%) inside the filter unit (such as Cyclone or Jet Pulse Filters).

Automatic Filter Cleaning: The dust accumulated on the filter surface is automatically cleaned by a blast of compressed air using Pulse-Jet technology.

Collection and Safe Disposal: The dust that falls off the filters accumulates in a hopper and is safely transferred to big-bags, barrels, or conveyor screws using equipment like rotary valves.

What is the Difference Between Cyclonic Separators and Jet Pulse Filters, and Why Can Both Be Used?

Cyclonic separators, especially in processes with dense and large particles, act as a pre-filter by separating coarse particles from the air using centrifugal force. This reduces the load on the main filter and extends its lifespan.

Jet Pulse Filters, on the other hand, are the main unit of modern dust collection; they capture micron-level particles with high efficiency by passing the dusty air through special filter materials (bags or cartridges).

When needed, both can be used together to increase system efficiency.

Why is Automatic Filter Cleaning Important and How Does it Occur?

Dust accumulated on the filter surface creates resistance to airflow, which reduces system performance. Automatic filter cleaning is critical for breaking this resistance and ensuring the system operates continuously. Pulse-Jet technology is commonly used; valves connected to an electronic timer send short, high-pressure air pulses to the filter bags or cartridges, causing the accumulated dust to fall off. This process is carried out automatically while the facility is in operation.

How is the Safe Disposal of Collected Dust Ensured?

The dust that falls from the filters typically accumulates in a conical hopper at the bottom of the system. From there, it is safely transferred to big-bag sacks, barrels, or conveyor screws via equipment that ensures airtightness, such as a rotary valve (airlock) or slide gates. This prevents the dust from re-entering the air and facilitates the disposal process.

What are the Advantages of Industrial Dust Collection Systems for Businesses?

Professional dust collection systems offer many advantages for businesses: Workplace safety (reducing explosion/fire risk, ATEX compliance), employee health (preventing occupational diseases, clean working environment), production quality and efficiency (extending machine lifespan, increasing product quality, reducing breakdowns), and legal compliance (adhering to emission limits).

Why is it Important to Work with a Professional Partner for Dust Collection System Installation?

Industrial dust collection is more than just supplying equipment; it is a turnkey engineering application that includes site discovery, correct project design, industry- and dust-specific equipment selection, and quality installation. Working with firms that are experts in their field and have strong references ensures that the system is correctly designed, operates with high efficiency, complies with legal requirements, and provides a return on investment. The wrong system selection or installation can create inefficiency, high energy consumption, legal problems, and health/safety risks.

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Asel Teknik

With the goal of producing machines that operate with sustainable performance, Asel Teknik has always prioritized quality and innovation. The company continually invests in research and development, seeking innovative solutions to improve production processes and materials used. Asel Teknik also prioritizes sustainability principles such as environmental sensitivity and energy efficiency during the design and manufacturing stages of its products, aiming to achieve a leading position in its industry.

About Us

Volute Design with CycloVent Fans

CycloVent Fans are designed to meet the needs of our customers with products that reflect Asel Teknik‘s innovative spirit, offering high efficiency and superior silence. Our fans are equipped with specially developed software that reduces energy consumption without compromising performance. Knowing the critical importance of the volute design, we shape every detail aiming for perfection. This not only guarantees high performance and quiet operation but also ensures energy savings. With CycloVent, say goodbye to performance losses, increased noise, and unnecessary energy consumption. By acting on the principle of ‘High Efficiency = Minimum Noise,’ we extend the life of your fans, provide energy savings, and offer a peaceful working environment. In your search for comfort and efficiency, meet CycloVent.