Author: Asel teknik

In industrial facilities, the efficient collection of waste generated during production processes is crucial for both environmental cleanliness and workplace safety. Traditional waste collection methods can be time-consuming, as well as costly, and may result in a loss of workforce efficiency. In this context, vacuum waste collection systems stand out as an innovative solution that addresses the modern industrial cleaning needs.

Vacuum waste collection systems use powerful suction technology to collect waste quickly and effectively. These systems are widely used in various industries such as metalworking, food production, textiles, and automotive, thanks to their flexible designs that can be customized according to the specific needs of different sectors.

Asel Teknik and Cyclojet Waste Collection Systems

At Asel Teknik, we provide solutions that simplify industrial cleaning and waste management for your business. Cyclojet waste collection systems are one of our leading solutions, offering advanced design and high performance. Cyclojet systems are specifically designed to provide high efficiency in industrial environments, offering units with strong suction capacity. This system optimizes the waste collection process, ensuring waste is gathered quickly and effectively.

Cyclojet’s design, durability, and energy efficiency offer significant advantages to businesses. The system not only ensures high efficiency but also reduces operational costs. Additionally, it minimizes workforce loss during cleaning processes, ensuring the continuity of production.

Vacuum waste collection systems are not just a tool for cleaning, but also a strategic investment to create an efficient working environment. With innovative systems like Cyclojet, you can both enhance performance in your facility and demonstrate your environmental responsibility. These solutions, tailored to the demands of modern industry, help strengthen both productivity and eco-friendly practices in your business.

Advantages of Vacuum Waste Collection Systems

One of the greatest advantages of these systems is their ability to keep workspaces consistently clean. Waste buildup, often encountered with traditional methods, can lead to equipment malfunctions and unfavorable working conditions. Vacuum systems prevent these issues, ensuring that production processes are not disrupted and improving worker safety.

Furthermore, vacuum waste collection systems stand out for their environmentally friendly design. By collecting waste in an organized manner, they support recycling processes and enhance efficiency in waste management. As a result, businesses can more easily achieve their sustainability goals.

Dust Suppression Systems In industrial facilities, dust and particles generated during production processes pose a serious threat not only to employee health but also to the efficient operation of machinery. Dust accumulation can lead to wear and malfunctions in equipment, while also negatively affecting air quality in the workspace. At this point, dust suppression systems come into play and play a critical role in ensuring a healthy working environment and increasing production efficiency in industrial facilities.

Dust suppression systems offer innovative solutions that ensure the rapid and effective removal of dust in industrial areas. These systems absorb dust in production areas, purifying the air and making the working environment healthier. Additionally, dust suppression systems enhance machine performance, reduce malfunctions and maintenance costs, providing significant savings for businesses in the long run.

Asel Teknik and Dust Suppression Solutions

As Asel Teknik we provide advanced dust suppression systems for industrial facilities. Cyclojet dust suppression units are designed to deliver high performance and reliability in industrial areas. Cyclojet systems effectively filter dust and keep working areas clean. Equipped with advanced filtration technologies and strong suction capacity, these systems ensure rapid dust removal and enhance workplace safety.

Dust suppression systems not only provide an eco-friendly and healthy working environment but also help businesses improve efficiency. Innovative solutions like Asel Teknik’s Cyclojet dust suppression systems optimize cleaning processes in industrial facilities, reduce labor costs, and ensure smooth production processes.

Effective dust management in industrial facilities is a significant investment for businesses. As Asel Teknik, we offer the most suitable solutions to improve your production efficiency while also protecting the health of your working environment.

Benefits of Dust Suppression Systems

Dust suppression systems offer highly efficient solutions that can be used in various areas of industrial facilities. These systems ensure the rapid removal of dust, contributing to a cleaner, healthier, and safer environment. These systems are critically important for occupational safety as they help prevent respiratory diseases and protect employee health. Additionally, the regular operation of these systems increases the efficiency of machinery in production areas.

Another important benefit is their eco-friendliness. Dust suppression systems effectively collect dust from production areas, facilitating recycling processes and preventing waste from harming the environment. These systems are an excellent choice for environmentally conscious businesses.

Key Components of Dust Suppression Systems

• Filters: Filters used to capture dust, particles, and pollutants in the air are one of the most important components of dust suppression systems.

• Airflow Regulators: Proper airflow regulation is essential in dust suppression systems. These regulators ensure the correct direction of airflow, allowing for the most efficient dust removal.

• Suction Systems: Local ventilation systems and suction units draw airborne dust and transfer it to filtration systems for removal.

Advantages of Dust Suppression Systems

• Health and Safety: Dust can cause respiratory diseases, allergic reactions, and even skin disorders. Dust suppression systems minimize such health risks, ensuring employee safety.

• Productivity Increase: In factories and industrial areas, machines can be negatively affected by dust. Accumulated dust can hinder machine efficiency and cause malfunctions. Dust suppression systems extend the lifespan of machines, enhancing business productivity.

• Eco-Friendly: Controlling industrial waste reduces environmental damage. Dust suppression systems effectively clean airborne dust during production, preventing environmental pollution.

• Energy Efficiency: Equipped with modern technologies, dust suppression systems ensure energy efficiency. These energy-saving systems help businesses reduce operational costs.

Ensuring efficient airflow in industrial facilities, creating safe working conditions, and increasing energy efficiency require the use of proper air handling systems. At this point, snail fans stand out as one of the most powerful and efficient components of ventilation systems. Snail fans like CycloVent, produced by Asel Teknik, provide the most efficient air circulation in industrial areas with their high performance and durability.

Asel Teknik’s CycloVent Snail Fan Solutions
Asel Teknik offers reliable and powerful solutions for industrial ventilation systems with its CycloVent brand snail fans. CycloVent ensures superior performance and energy efficiency with its design optimized for various industrial applications. Equipped with high-quality motors, durable fans, and efficient air handling capacity, CycloVent meets businesses’ airflow and ventilation needs in the best way possible.
CycloVent is a snail fan solution suitable for all types of industrial applications. These systems not only improve air quality in the environment but also make workspaces safer and more efficient.
To ensure industrial airflow and create efficient ventilation systems, snail fans play a crucial role. Asel Teknik’s CycloVent snail fans optimize air handling systems in industrial facilities with their powerful performance and energy efficiency, ensuring both productivity and safety.

Operating Principle of Snail Fans
Snail fans feature a propeller driven by a motor that pushes air outward from the center. This design allows air to be directed outward with high pressure. As a result, snail fans create strong airflows and ensure air circulation in large areas. This feature makes them highly suitable for industrial applications requiring high air volume.

Advantages of Snail Fans

High Pressure and Air Volume: Snail fans generate high pressure, enabling the capacity to transport air over long distances. This provides efficient air circulation, especially in large industrial facilities.

Energy Efficiency: Modern snail fans are designed with energy efficiency in mind. They offer high efficiency with low energy consumption, reducing energy costs for businesses.

Durability and Long Life: Products like Asel Teknik’s CycloVent are made from high-quality materials, providing long-lasting and durable solutions. Designed to withstand harsh working conditions, these systems require minimal maintenance and can operate smoothly for many years.

Suitability for Various Applications: Snail fans can be customized for different industrial needs. Various motor options, fan types, and airflow adjustments can be made to ensure efficient airflow in all environments.

Vacuum systems are devices with a wide range of applications in industrial uses, designed to remove air, gases, or particles by suction. These systems are used in processes such as cleaning, dust collection, transportation, and vacuum packaging, and are critical in industrial plants, production processes, laboratories, and many other fields.

The primary function of vacuum systems is to create a negative pressure in an environment, drawing in air or gases. This allows tasks such as regulating airflow and removing polluted air particles to be performed efficiently. Additionally, vacuum systems play a vital role in removing dust, smoke, and chemical vapors from the environment.

Asel Teknik’s Vacuum Systems Solutions

Asel Teknik offers high-quality and durable products in the field of vacuum systems. Industrial vacuum systems are designed and optimized with Asel Teknik’s engineering solutions. High-performance vacuum blower systems stand out in Asel Teknik’s product range. These systems provide energy efficiency, offering savings in the long term, while also operating reliably even under the most challenging industrial conditions.

The vacuum systems offered by Asel Teknik are designed to meet the various cleaning needs in industrial sectors. Regardless of the industry, it provides the most suitable solution for businesses that require cleaning, transportation, or airflow regulation. The use of these systems accelerates work processes and increases efficiency.

Regulate Airflow, Save Energy

Vacuum systems are important equipment that increases operational efficiency, provides energy savings, and offers environmentally friendly solutions in industrial facilities. With its high-quality products and customer-oriented services, Asel Teknik is one of the most trusted brands in the vacuum systems industry.

In many floor and wall tile factories, dust issues can reach levels that threaten both the health of workers and the machines. However, there are also many facilities operating with near-zero dust levels.

Key topics related to dust elimination can be analyzed as follows:

Dust Collection Systems

Dust collection systems are primarily divided into two categories:

• Floating dust collection
• Sweeping systems

Floating dust consists of particles under 20 microns generated in areas such as raw material transfer points and press conveyor belts. The goal of traditional dust collection systems is to capture this dust. The extraction of larger particles is not desirable to prevent product loss. Therefore, snail fans operating in the 3,500–4,500 Pascal range are commonly used.

Sweeping systems are generally employed to collect granulated materials up to 10 mm in size, using blowers operating at -40,000 Pa vacuum power. Consequently, there is nearly a tenfold pressure difference between floating dust collection systems and sweeping systems.

One of the most common mistakes in ceramic plants is attempting to clean floors using dust collection units with fans. Similarly, connecting the discharge chutes of press rear slides to the floating dust collection system is another error. Sweeping operations must be conducted with high-pressure systems. Otherwise, coarse granules being transported can accumulate in dust collection lines, causing blockages. Clogged pipes render the system non-functional.

Correct Capture Speed in Front of Press Hoods

Using the correct capture speeds in front of press hoods is crucial. Pressurized air blown onto molds generates significant dust, making cross-sectional speed a critical factor for the hood to effectively capture this dust.

Effective Dust Removal in Raw Material Feeding Systems

Dust removal on press feed conveyors is often neglected because these areas are not visible. In most facilities, white-collar workers rarely inspect these areas, resulting in knee-deep dust accumulation.

Having high-pressure vacuum lines for cleaning this area is essential. Manual cleaning requires significant personnel effort and time, leading to neglect. Consequently, accumulated dust continuously falls onto the press floor. However, when a high-pressure vacuum line is implemented, cleaning can be performed quickly by a single operator.

Use of Next-Generation Dust Collection Systems

In facilities with heavy dust loads, such as presses, using next-generation, high-efficiency dust collection systems is crucial.

For detailed information, you can refer to the video below.

Industrial production areas require robust solutions for dust collection and protecting workers’ health. This is where central vacuum systems come into play. In large production facilities and industrial settings, effectively collecting dust, large particles, and other waste is critical for both occupational health and safety and the uninterrupted continuity of work processes.

What is a Central Vacuum System?

Central vacuum systems are designed to collect and remove dust and waste generated in large industrial areas from a central unit. These systems feature an integrated structure where vacuum power is distributed via pipelines to various workstations or machines. Unlike traditional portable vacuum devices, central vacuum systems offer greater suction power, broader coverage, and lower maintenance costs.

Which Sectors Are They Recommended For?

Central vacuum systems are tailored to meet the diverse needs of different industries. Here are some sectors where these systems are particularly advantageous and their specific benefits:

• Ceramics Sector: Dust and granule formation is common in ceramic production. Central vacuum systems effectively collect dust during production processes.
• Porcelain Sector: Fine dust and particles in porcelain production can remain suspended in the air, posing health risks. Central vacuum systems efficiently collect these particles, ensuring higher hygiene and safety standards.
• Glass Sector: Dust and broken glass fragments often accumulate during glass production. Central vacuum systems quickly and effectively collect this waste, maintaining cleanliness and safety in the production area.
• Thermal Power Plants: Significant amounts of dust and particles are generated during the processing of coal and other fuels. Central vacuum systems manage this waste effectively, providing a clean working environment.
• Iron and Steel Sector: Dust and metal fragments are prevalent in iron and steel production. Central vacuum systems collect this waste efficiently, ensuring hygiene and safety in the workspace.
• Cement Sector: Dust and fine particles are frequently encountered in cement production. Central vacuum systems ensure effective dust collection, maintaining cleanliness and order.
• Paper Sector: Dust and paper scraps are generated during paper production. Central vacuum systems collect this waste quickly, keeping the work area clean.

Asel Teknik’s Central Vacuum System Solutions

At Asel Teknik, we provide tailored solutions in the field of industrial dust collection and central vacuum systems. With a wide product range, we develop vacuum systems for various needs, leveraging years of experience and innovative approaches.

• Modular Vacuum Systems: Expandable systems adaptable to facilities of different sizes.
• High Efficiency: Our vacuum systems, equipped with powerful suction capabilities, deliver efficient dust collection performance even in the most challenging environments.
• Energy Savings: Our central vacuum systems offer energy-efficient solutions, reducing operating costs and providing environmentally friendly options.
• Low Maintenance Costs: Built with durable materials, our systems require minimal maintenance and ensure long-lasting, trouble-free operation.
• Customized Solutions: Designed to meet the specific needs of your business, our vacuum systems integrate seamlessly with your processes.

If you’re looking to optimize dust and waste management in your industrial facilities, Asel Teknik offers the perfect solution with our central vacuum systems.

For detailed information and to learn more about our systems, feel free to contact us.

Official YouTube Channel: https://www.youtube.com/@aselteknik2050
Asel Teknik Vacuum System Video: https://youtu.be/b7QI4H-6GBE

How Do Dust Collection Systems Work?
Maintaining a clean working environment and protecting employees’ health in industrial facilities are factors that directly impact production quality and safety. Dust and harmful particles released into the air during production can compromise occupational safety standards. Therefore, establishing an effective dust collection system is crucial for both workplace safety and operational efficiency.

Asel Teknik specializes in industrial dust collection systems, providing advanced solutions to deliver high-performance systems for businesses.

Key Components of Dust Collection Systems
Industrial dust collection systems consist of various components designed to efficiently capture, filter, and maintain a clean environment. These components include:

• Air ducts that capture dust and particles generated during operations.
• A filter system that passes dusty air through and separates the particles.
• A fan that expels filtered air outside after it passes through the filters.
• A collection bin that regularly gathers dust and waste accumulated in the filters.

Each component directly impacts the overall performance and efficiency of the system.

Operating Principle of Dust Collection Systems
Dust collection systems work by capturing, filtering, and storing dust effectively. These systems aim to remove harmful particles from the air during production and keep the environment consistently clean. Asel Teknik’s dust collection systems perform this process in several stages:

1. Dust generated during production is captured by strong suction and drawn into the air ducts.
2. The dusty air is transferred to high-efficiency filter units, where particles of different sizes are retained, and clean air is returned to the working environment.
3. Dust and particles collected in the filters are stored in the dust collection bin, which can be safely emptied when full.

Asel Teknik Dust Collection Systems
Asel Teknik offers a variety of dust collection solutions tailored to different industrial needs. It has developed reliable and long-lasting systems, especially for large production areas and industries with high dust generation. The dust collection systems provided by Asel Teknik include:

• Cartridge Filter Systems: Effective in separating fine dust with high filtration capacity.
• TOR Series Cartridge Dust Collection Units: Known for their large filtration area, durable filter structure, and compact design, these units provide high performance while taking up less space.
• Cyclone Systems: Designed for rapid separation of large particles, commonly used in heavy industrial applications.
• Modular Systems: Flexible solutions with different filter options, designed to accommodate expansion needs.

Advantages of Dust Collection Systems
Asel Teknik’s industrial dust collection systems not only clean dust and harmful particles from the air but also enhance the quality of the production process. Key benefits include:

• Cleanliness and Order in the Workspace: Prevents dust accumulation, ensuring a clean and organized environment.
• Increased Efficiency: Dust accumulation negatively affects machine performance. Dust collection systems enable machines to operate more efficiently and reduce maintenance costs.
• Environmentally Friendly Solutions: Prevents the spread of environmentally harmful waste, contributing to sustainable production.
• Improved Product Quality: A dust-free production environment enhances the quality of the products, which is especially important in sensitive industries.
• Regulatory Compliance: Ensures compliance with various health and safety standards, guaranteeing that businesses meet legal requirements.

Hello,

Dust control in industrial production processes plays a critical role in both workplace safety and productivity. Here, we share key tips to help enhance the performance of your dust collection systems.

1. Choose the Right System

Selecting the most suitable dust collection system for your application is the first step to improving efficiency. Choose a system that offers the appropriate filtration and suction power to ensure optimal dust control.

2. Perform Regular Maintenance and Cleaning

Regularly maintaining and cleaning your systems prevents performance loss. Periodic checks of filters and dust collection units ensure that the system operates efficiently.

3. Ensure Proper Installation and Placement

Correct installation and strategic placement of dust collection systems enhance performance. Placing systems close to workstations captures dust at its source, increasing efficiency.

4. Optimize Airflow

Regulating your system’s airflow ensures effective dust suction. Inadequate airflow can lead to performance issues. Regularly inspect air ducts and make necessary adjustments or improvements.

5. Leverage Technological Innovations

Modern technologies can significantly improve the performance of your dust collection systems. Features like jet-pulse cleaning systems and quiet vacuum fans increase system efficiency.

6. Educate and Raise Awareness

Improving your workforce’s awareness of dust control enhances system effectiveness. Training and awareness programs play a vital role in the proper use and maintenance of the systems.

7. Focus on Energy Efficiency

Energy-efficient dust collection systems reduce operational costs. By using energy-saving technologies, you contribute to both the environment and your budget.

8. Adopt Flexible Solutions

Systems offering flexible solutions for various industrial needs adapt to changing conditions. Mobile dust collection units, for example, provide effective dust control in different areas.

Summary

The key to boosting your dust collection system’s efficiency lies in selecting the right system, performing regular maintenance, optimizing airflow, and embracing technological innovations.

At Asel Teknik, we are happy to provide solutions to help you implement these tips.

For more details and support, feel free to contact us.

Best regards,
Asel Teknik Team

Dust collection systems used in industrial production processes play a critical role in improving production efficiency while ensuring occupational health and safety. The efficient and long-lasting use of filters in these systems directly affects dust collection performance. So, how can you extend the lifespan of your filters and maintain the efficient operation of your system? In this blog post, we discuss essential tips and technical details for the long-lasting use of filters in industrial dust collection systems.

1. Choose the Right Filter

The first step to extending the lifespan of filters is selecting the correct filter type. Each industrial application may involve different dust characteristics. Factors such as particle size, density, and moisture content of the dust directly influence filter selection. Different filter types, such as cartridge filters, bag filters, or HEPA filters, should be chosen according to the specific needs. Properly selected filters not only ensure more efficient dust collection but also prevent excessive wear on the filter.

2. Perform Regular Filter Maintenance

Regular maintenance of filters is crucial for long-term use. To maintain the filtration performance of your dust collection system and prevent filter clogging, routine cleaning is essential. Modern systems with automatic cleaning features, like jet-pulse cleaning systems, keep filters consistently clean and reduce maintenance frequency. However, manual checks and cleaning processes should not be neglected.

3. Prevent Overloading the Filters

Operating dust collection systems under conditions that excessively burden filters can significantly shorten their lifespan. Continuous exposure to heavy particles can cause clogging and wear on the filters. Airflow and suction power of the system should be adjusted according to the filters’ performance capacity. Regular checks of the system’s suction capacity are important to avoid overloading the filters.

4. Use Advanced Filter Cleaning Technologies

Jet-pulse cleaning technology, used in modern dust collection systems, ensures filters remain clean for long-lasting use. This technology cleans accumulated dust on the filter surface using powerful air pulses, preventing clogging and performance loss. Additionally, automatic cleaning systems optimize the maintenance process and enhance the lifespan of the filters.

5. Use High-Quality Materials

The quality of the materials used in filters is crucial for their durability. Industrial filter cartridges must withstand high temperatures, humid environments, and abrasive dust. Filters provided by Asel Teknik are made of high-quality materials designed for long-lasting use even under demanding industrial conditions. High-quality filter materials resist wear and help the filters remain effective for a longer time.

6. Replace Filters Properly

Maximizing performance during the lifespan of a filter is important, but every filter has a specific service life. Filters should be replaced at regular intervals before excessive wear occurs. Timely replacement not only enhances system performance but also ensures energy savings. Properly managing filter replacement processes helps maintain system efficiency and reduces operational costs.

7. Apply Filtration Strategies Based on Dust Type

Each type of dust requires a different filtration strategy. For instance, moist dust can cause faster clogging, while oily dust can block filter pores, reducing suction power. Appropriate filter materials should be chosen for such dust types, and filtration strategies should be adjusted accordingly. Multi-cyclone systems separate larger particles before they reach the filter, extending the filter’s lifespan.

CycloJet operates with a combination of pre-dust separator cyclones and jet-pulse filtration, ensuring coarse particles are separated before reaching the filter elements. This reduces the dust load and doubles the filter lifespan.

The efficient and long-lasting use of filters in industrial dust collection systems directly impacts overall system performance and operational costs. Proper filter selection, regular maintenance, advanced cleaning technologies, and the use of high-quality materials are the most important factors that extend filter lifespan and enhance the efficiency of your dust collection systems.

At Asel Teknik, we offer solutions that ensure maximum efficiency in filter usage.

Contact us to learn more about our filter options and explore solutions tailored to your systems.

Safe production in the industrial sector is critically important for both occupational safety and the sustainability of businesses. Particularly in facilities with environments at risk of explosions, various technological solutions have been developed to minimize these risks. One such solution is Exproof (Explosion-Proof) Technology. This article will examine in detail what Exproof technology is, why it is important, and the methods used to reduce explosion risks.

What is Exproof Technology?

Exproof technology refers to the special precautions applied in the design of equipment and devices used in environments with potential explosion risks. This technology ensures that electrical and mechanical devices operate without allowing heat, sparks, or electrical currents that could cause an explosion to affect the external environment. Thus, a safe production environment is established in areas with hazardous atmospheres.

Key Elements of Exproof Technology

• Protective Enclosures: Devices are equipped with enclosures designed to contain potential explosion sources. These enclosures prevent the internal heat of the device from being transferred to the external environment.
• Gas Pressure Method: The air pressure inside the device’s enclosure is maintained at a higher level than the dangerous gas pressure outside, preventing hazardous gases from entering the device.
• Abrasive Protection: Device surfaces are coated with special materials to ensure tight sealing, preventing the passage of particles or gases.
• Increased Safety Method: Electrical components inside the device are designed to keep their temperature below the explosion threshold.

Methods to Reduce Explosion Risks

Exproof technology is implemented using various methods and standards. Below are the main approaches used to mitigate explosion risks:

1. Area Classification and Risk Assessment
   Before implementing any Exproof solution, it is essential to determine whether the facility’s area poses an explosion risk. Area classification considers factors such as atmospheric conditions and the presence of flammable gases or dust. Risk assessment analyzes potential explosion scenarios and their impacts.
2. Selection of Appropriate Exproof Equipment
   Based on the area classification, the equipment used must comply with the relevant Exproof classifications. For example, if an area is designated as Class I, Division 1 (high explosion risk), the devices used in this area must have the appropriate certifications.
3. Regular Maintenance and Inspection
   The effectiveness of Exproof systems depends on regular maintenance and inspection. Over time, enclosures, sealing elements, or other components may degrade, posing explosion risks. Therefore, periodic inspections and maintenance are crucial.
4. Training and Awareness
   Educating facility workers about Exproof technology and explosion risks is essential for maintaining safe production processes. Workers must be knowledgeable about equipment usage, emergency procedures, and potential hazards.
5. Integrated Safety Systems
   Exproof technology can be integrated with other safety systems for enhanced protection. For instance, fire detection systems, ventilation controls, and automatic shut-off valves play a significant role in reducing explosion risks.

Advantages of Exproof Technology

• Safe Working Environment: Ensures the safety of workers in environments with explosion risks.
• Continuous Production: Minimizing explosion risks reduces production interruptions and increases efficiency.
• Regulatory Compliance: Many countries mandate that facilities at risk of explosions comply with specific Exproof standards.
• Cost Savings: Preventing material and immaterial losses caused by explosions results in long-term cost savings.

Setting New Safety Standards with Asel Teknik

Asel Teknik continues to develop innovative solutions in Exproof technology to maximize safety in industrial facilities. The safety of devices operating in high-risk environments is crucial for uninterrupted production processes. With its Exproof technology, Asel Teknik plays a pioneering role in ensuring this safety.

Asel Teknik’s Exproof technology offers a critical solution for safe production in facilities operating in explosive environments while redefining industrial safety standards.

Contact us to learn more about our Exproof Technology products and explore solutions tailored to your systems.