Author: Asel teknik

In many floor and wall tile factories, dust issues can reach levels that threaten both the health of workers and the machines. However, there are also many facilities operating with near-zero dust levels.

Key topics related to dust elimination can be analyzed as follows:

Dust Collection Systems

Dust collection systems are primarily divided into two categories:

• Floating dust collection
• Sweeping systems

Floating dust consists of particles under 20 microns generated in areas such as raw material transfer points and press conveyor belts. The goal of traditional dust collection systems is to capture this dust. The extraction of larger particles is not desirable to prevent product loss. Therefore, snail fans operating in the 3,500–4,500 Pascal range are commonly used.

Sweeping systems are generally employed to collect granulated materials up to 10 mm in size, using blowers operating at -40,000 Pa vacuum power. Consequently, there is nearly a tenfold pressure difference between floating dust collection systems and sweeping systems.

One of the most common mistakes in ceramic plants is attempting to clean floors using dust collection units with fans. Similarly, connecting the discharge chutes of press rear slides to the floating dust collection system is another error. Sweeping operations must be conducted with high-pressure systems. Otherwise, coarse granules being transported can accumulate in dust collection lines, causing blockages. Clogged pipes render the system non-functional.

Correct Capture Speed in Front of Press Hoods

Using the correct capture speeds in front of press hoods is crucial. Pressurized air blown onto molds generates significant dust, making cross-sectional speed a critical factor for the hood to effectively capture this dust.

Effective Dust Removal in Raw Material Feeding Systems

Dust removal on press feed conveyors is often neglected because these areas are not visible. In most facilities, white-collar workers rarely inspect these areas, resulting in knee-deep dust accumulation.

Having high-pressure vacuum lines for cleaning this area is essential. Manual cleaning requires significant personnel effort and time, leading to neglect. Consequently, accumulated dust continuously falls onto the press floor. However, when a high-pressure vacuum line is implemented, cleaning can be performed quickly by a single operator.

Use of Next-Generation Dust Collection Systems

In facilities with heavy dust loads, such as presses, using next-generation, high-efficiency dust collection systems is crucial.

For detailed information, you can refer to the video below.

Industrial production areas require robust solutions for dust collection and protecting workers’ health. This is where central vacuum systems come into play. In large production facilities and industrial settings, effectively collecting dust, large particles, and other waste is critical for both occupational health and safety and the uninterrupted continuity of work processes.

What is a Central Vacuum System?

Central vacuum systems are designed to collect and remove dust and waste generated in large industrial areas from a central unit. These systems feature an integrated structure where vacuum power is distributed via pipelines to various workstations or machines. Unlike traditional portable vacuum devices, central vacuum systems offer greater suction power, broader coverage, and lower maintenance costs.

Which Sectors Are They Recommended For?

Central vacuum systems are tailored to meet the diverse needs of different industries. Here are some sectors where these systems are particularly advantageous and their specific benefits:

• Ceramics Sector: Dust and granule formation is common in ceramic production. Central vacuum systems effectively collect dust during production processes.
• Porcelain Sector: Fine dust and particles in porcelain production can remain suspended in the air, posing health risks. Central vacuum systems efficiently collect these particles, ensuring higher hygiene and safety standards.
• Glass Sector: Dust and broken glass fragments often accumulate during glass production. Central vacuum systems quickly and effectively collect this waste, maintaining cleanliness and safety in the production area.
• Thermal Power Plants: Significant amounts of dust and particles are generated during the processing of coal and other fuels. Central vacuum systems manage this waste effectively, providing a clean working environment.
• Iron and Steel Sector: Dust and metal fragments are prevalent in iron and steel production. Central vacuum systems collect this waste efficiently, ensuring hygiene and safety in the workspace.
• Cement Sector: Dust and fine particles are frequently encountered in cement production. Central vacuum systems ensure effective dust collection, maintaining cleanliness and order.
• Paper Sector: Dust and paper scraps are generated during paper production. Central vacuum systems collect this waste quickly, keeping the work area clean.

Asel Teknik’s Central Vacuum System Solutions

At Asel Teknik, we provide tailored solutions in the field of industrial dust collection and central vacuum systems. With a wide product range, we develop vacuum systems for various needs, leveraging years of experience and innovative approaches.

• Modular Vacuum Systems: Expandable systems adaptable to facilities of different sizes.
• High Efficiency: Our vacuum systems, equipped with powerful suction capabilities, deliver efficient dust collection performance even in the most challenging environments.
• Energy Savings: Our central vacuum systems offer energy-efficient solutions, reducing operating costs and providing environmentally friendly options.
• Low Maintenance Costs: Built with durable materials, our systems require minimal maintenance and ensure long-lasting, trouble-free operation.
• Customized Solutions: Designed to meet the specific needs of your business, our vacuum systems integrate seamlessly with your processes.

If you’re looking to optimize dust and waste management in your industrial facilities, Asel Teknik offers the perfect solution with our central vacuum systems.

For detailed information and to learn more about our systems, feel free to contact us.

Official YouTube Channel: https://www.youtube.com/@aselteknik2050
Asel Teknik Vacuum System Video: https://youtu.be/b7QI4H-6GBE

How Do Dust Collection Systems Work?
Maintaining a clean working environment and protecting employees’ health in industrial facilities are factors that directly impact production quality and safety. Dust and harmful particles released into the air during production can compromise occupational safety standards. Therefore, establishing an effective dust collection system is crucial for both workplace safety and operational efficiency.

Asel Teknik specializes in industrial dust collection systems, providing advanced solutions to deliver high-performance systems for businesses.

Key Components of Dust Collection Systems
Industrial dust collection systems consist of various components designed to efficiently capture, filter, and maintain a clean environment. These components include:

• Air ducts that capture dust and particles generated during operations.
• A filter system that passes dusty air through and separates the particles.
• A fan that expels filtered air outside after it passes through the filters.
• A collection bin that regularly gathers dust and waste accumulated in the filters.

Each component directly impacts the overall performance and efficiency of the system.

Operating Principle of Dust Collection Systems
Dust collection systems work by capturing, filtering, and storing dust effectively. These systems aim to remove harmful particles from the air during production and keep the environment consistently clean. Asel Teknik’s dust collection systems perform this process in several stages:

1. Dust generated during production is captured by strong suction and drawn into the air ducts.
2. The dusty air is transferred to high-efficiency filter units, where particles of different sizes are retained, and clean air is returned to the working environment.
3. Dust and particles collected in the filters are stored in the dust collection bin, which can be safely emptied when full.

Asel Teknik Dust Collection Systems
Asel Teknik offers a variety of dust collection solutions tailored to different industrial needs. It has developed reliable and long-lasting systems, especially for large production areas and industries with high dust generation. The dust collection systems provided by Asel Teknik include:

• Cartridge Filter Systems: Effective in separating fine dust with high filtration capacity.
• TOR Series Cartridge Dust Collection Units: Known for their large filtration area, durable filter structure, and compact design, these units provide high performance while taking up less space.
• Cyclone Systems: Designed for rapid separation of large particles, commonly used in heavy industrial applications.
• Modular Systems: Flexible solutions with different filter options, designed to accommodate expansion needs.

Advantages of Dust Collection Systems
Asel Teknik’s industrial dust collection systems not only clean dust and harmful particles from the air but also enhance the quality of the production process. Key benefits include:

• Cleanliness and Order in the Workspace: Prevents dust accumulation, ensuring a clean and organized environment.
• Increased Efficiency: Dust accumulation negatively affects machine performance. Dust collection systems enable machines to operate more efficiently and reduce maintenance costs.
• Environmentally Friendly Solutions: Prevents the spread of environmentally harmful waste, contributing to sustainable production.
• Improved Product Quality: A dust-free production environment enhances the quality of the products, which is especially important in sensitive industries.
• Regulatory Compliance: Ensures compliance with various health and safety standards, guaranteeing that businesses meet legal requirements.

Hello,

Dust control in industrial production processes plays a critical role in both workplace safety and productivity. Here, we share key tips to help enhance the performance of your dust collection systems.

1. Choose the Right System

Selecting the most suitable dust collection system for your application is the first step to improving efficiency. Choose a system that offers the appropriate filtration and suction power to ensure optimal dust control.

2. Perform Regular Maintenance and Cleaning

Regularly maintaining and cleaning your systems prevents performance loss. Periodic checks of filters and dust collection units ensure that the system operates efficiently.

3. Ensure Proper Installation and Placement

Correct installation and strategic placement of dust collection systems enhance performance. Placing systems close to workstations captures dust at its source, increasing efficiency.

4. Optimize Airflow

Regulating your system’s airflow ensures effective dust suction. Inadequate airflow can lead to performance issues. Regularly inspect air ducts and make necessary adjustments or improvements.

5. Leverage Technological Innovations

Modern technologies can significantly improve the performance of your dust collection systems. Features like jet-pulse cleaning systems and quiet vacuum fans increase system efficiency.

6. Educate and Raise Awareness

Improving your workforce’s awareness of dust control enhances system effectiveness. Training and awareness programs play a vital role in the proper use and maintenance of the systems.

7. Focus on Energy Efficiency

Energy-efficient dust collection systems reduce operational costs. By using energy-saving technologies, you contribute to both the environment and your budget.

8. Adopt Flexible Solutions

Systems offering flexible solutions for various industrial needs adapt to changing conditions. Mobile dust collection units, for example, provide effective dust control in different areas.

Summary

The key to boosting your dust collection system’s efficiency lies in selecting the right system, performing regular maintenance, optimizing airflow, and embracing technological innovations.

At Asel Teknik, we are happy to provide solutions to help you implement these tips.

For more details and support, feel free to contact us.

Best regards,
Asel Teknik Team

Dust collection systems used in industrial production processes play a critical role in improving production efficiency while ensuring occupational health and safety. The efficient and long-lasting use of filters in these systems directly affects dust collection performance. So, how can you extend the lifespan of your filters and maintain the efficient operation of your system? In this blog post, we discuss essential tips and technical details for the long-lasting use of filters in industrial dust collection systems.

1. Choose the Right Filter

The first step to extending the lifespan of filters is selecting the correct filter type. Each industrial application may involve different dust characteristics. Factors such as particle size, density, and moisture content of the dust directly influence filter selection. Different filter types, such as cartridge filters, bag filters, or HEPA filters, should be chosen according to the specific needs. Properly selected filters not only ensure more efficient dust collection but also prevent excessive wear on the filter.

2. Perform Regular Filter Maintenance

Regular maintenance of filters is crucial for long-term use. To maintain the filtration performance of your dust collection system and prevent filter clogging, routine cleaning is essential. Modern systems with automatic cleaning features, like jet-pulse cleaning systems, keep filters consistently clean and reduce maintenance frequency. However, manual checks and cleaning processes should not be neglected.

3. Prevent Overloading the Filters

Operating dust collection systems under conditions that excessively burden filters can significantly shorten their lifespan. Continuous exposure to heavy particles can cause clogging and wear on the filters. Airflow and suction power of the system should be adjusted according to the filters’ performance capacity. Regular checks of the system’s suction capacity are important to avoid overloading the filters.

4. Use Advanced Filter Cleaning Technologies

Jet-pulse cleaning technology, used in modern dust collection systems, ensures filters remain clean for long-lasting use. This technology cleans accumulated dust on the filter surface using powerful air pulses, preventing clogging and performance loss. Additionally, automatic cleaning systems optimize the maintenance process and enhance the lifespan of the filters.

5. Use High-Quality Materials

The quality of the materials used in filters is crucial for their durability. Industrial filter cartridges must withstand high temperatures, humid environments, and abrasive dust. Filters provided by Asel Teknik are made of high-quality materials designed for long-lasting use even under demanding industrial conditions. High-quality filter materials resist wear and help the filters remain effective for a longer time.

6. Replace Filters Properly

Maximizing performance during the lifespan of a filter is important, but every filter has a specific service life. Filters should be replaced at regular intervals before excessive wear occurs. Timely replacement not only enhances system performance but also ensures energy savings. Properly managing filter replacement processes helps maintain system efficiency and reduces operational costs.

7. Apply Filtration Strategies Based on Dust Type

Each type of dust requires a different filtration strategy. For instance, moist dust can cause faster clogging, while oily dust can block filter pores, reducing suction power. Appropriate filter materials should be chosen for such dust types, and filtration strategies should be adjusted accordingly. Multi-cyclone systems separate larger particles before they reach the filter, extending the filter’s lifespan.

CycloJet operates with a combination of pre-dust separator cyclones and jet-pulse filtration, ensuring coarse particles are separated before reaching the filter elements. This reduces the dust load and doubles the filter lifespan.

The efficient and long-lasting use of filters in industrial dust collection systems directly impacts overall system performance and operational costs. Proper filter selection, regular maintenance, advanced cleaning technologies, and the use of high-quality materials are the most important factors that extend filter lifespan and enhance the efficiency of your dust collection systems.

At Asel Teknik, we offer solutions that ensure maximum efficiency in filter usage.

Contact us to learn more about our filter options and explore solutions tailored to your systems.

Safe production in the industrial sector is critically important for both occupational safety and the sustainability of businesses. Particularly in facilities with environments at risk of explosions, various technological solutions have been developed to minimize these risks. One such solution is Exproof (Explosion-Proof) Technology. This article will examine in detail what Exproof technology is, why it is important, and the methods used to reduce explosion risks.

What is Exproof Technology?

Exproof technology refers to the special precautions applied in the design of equipment and devices used in environments with potential explosion risks. This technology ensures that electrical and mechanical devices operate without allowing heat, sparks, or electrical currents that could cause an explosion to affect the external environment. Thus, a safe production environment is established in areas with hazardous atmospheres.

Key Elements of Exproof Technology

• Protective Enclosures: Devices are equipped with enclosures designed to contain potential explosion sources. These enclosures prevent the internal heat of the device from being transferred to the external environment.
• Gas Pressure Method: The air pressure inside the device’s enclosure is maintained at a higher level than the dangerous gas pressure outside, preventing hazardous gases from entering the device.
• Abrasive Protection: Device surfaces are coated with special materials to ensure tight sealing, preventing the passage of particles or gases.
• Increased Safety Method: Electrical components inside the device are designed to keep their temperature below the explosion threshold.

Methods to Reduce Explosion Risks

Exproof technology is implemented using various methods and standards. Below are the main approaches used to mitigate explosion risks:

1. Area Classification and Risk Assessment
   Before implementing any Exproof solution, it is essential to determine whether the facility’s area poses an explosion risk. Area classification considers factors such as atmospheric conditions and the presence of flammable gases or dust. Risk assessment analyzes potential explosion scenarios and their impacts.
2. Selection of Appropriate Exproof Equipment
   Based on the area classification, the equipment used must comply with the relevant Exproof classifications. For example, if an area is designated as Class I, Division 1 (high explosion risk), the devices used in this area must have the appropriate certifications.
3. Regular Maintenance and Inspection
   The effectiveness of Exproof systems depends on regular maintenance and inspection. Over time, enclosures, sealing elements, or other components may degrade, posing explosion risks. Therefore, periodic inspections and maintenance are crucial.
4. Training and Awareness
   Educating facility workers about Exproof technology and explosion risks is essential for maintaining safe production processes. Workers must be knowledgeable about equipment usage, emergency procedures, and potential hazards.
5. Integrated Safety Systems
   Exproof technology can be integrated with other safety systems for enhanced protection. For instance, fire detection systems, ventilation controls, and automatic shut-off valves play a significant role in reducing explosion risks.

Advantages of Exproof Technology

• Safe Working Environment: Ensures the safety of workers in environments with explosion risks.
• Continuous Production: Minimizing explosion risks reduces production interruptions and increases efficiency.
• Regulatory Compliance: Many countries mandate that facilities at risk of explosions comply with specific Exproof standards.
• Cost Savings: Preventing material and immaterial losses caused by explosions results in long-term cost savings.

Setting New Safety Standards with Asel Teknik

Asel Teknik continues to develop innovative solutions in Exproof technology to maximize safety in industrial facilities. The safety of devices operating in high-risk environments is crucial for uninterrupted production processes. With its Exproof technology, Asel Teknik plays a pioneering role in ensuring this safety.

Asel Teknik’s Exproof technology offers a critical solution for safe production in facilities operating in explosive environments while redefining industrial safety standards.

Contact us to learn more about our Exproof Technology products and explore solutions tailored to your systems.

In our daily lives, various gases are constantly present around us in different proportions. Among the most common ones are oxygen and nitrogen in the air we breathe, methane used for heating and cooking, and carbon monoxide and carbon dioxide emitted from vehicle exhausts. Due to their nature, some gases are flammable, some are toxic, and some can be both. In the past, the lack of necessary precautions in industrial facilities has led to significant accidents resulting in numerous losses.

To prevent such incidents from recurring, various steps have been taken, leading to the establishment of global standards. ATEX (ATmosphères EXplosives) is one such standard adopted by many countries outside North America. The ATEX coding system consists of specific letters and numbers:

• Zone 0: Areas where explosive atmospheres, created by the mixture of flammable substances in the form of gas, vapor, or mist with air, are continuously or frequently present for extended periods.
• Zone 1: Areas where explosive atmospheres, formed by the mixture of flammable substances in the form of gas, vapor, or mist with air, are likely to occur occasionally during normal operations.
• Zone 2: Areas where explosive atmospheres, caused by the mixture of flammable substances in the form of gas, vapor, or mist with air, are not expected under normal conditions or may occur only for a very short period.
• Zone 20: Areas where combustible dust is present in the air as a cloud, continuously, frequently, or for long periods, potentially forming an explosive atmosphere. In such environments, prolonged suspension of dust particles in the air increases the risk of an explosive atmosphere. Proper ventilation systems are crucial, especially in processing or manufacturing environments where dust is continuously released into the air.
• Zone 21: Areas where combustible dust, present in the air as a cloud under normal operating conditions, may occasionally form an explosive atmosphere. Dust accumulations in production processes may lead to explosive atmospheres, necessitating regular cleaning and dust control measures in these areas.
• Zone 22: Areas where combustible dust in the air as a cloud is unlikely to form an explosive atmosphere under normal operating conditions or may do so only for very short periods. However, care must be taken due to the potential suspension of dust in the air during accidents or malfunctions.

Industrial fans in such potentially hazardous environments must be designed to operate safely and reliably. For instance, devices suitable for Zone 0, offering the highest level of protection, can also be used in Zones 1 and 2. Similarly, devices certified for Zone 1 are suitable for Zone 2 as well.

Ensuring that industrial fans comply with ATEX standards is crucial not only for protecting workers’ health but also for maintaining uninterrupted and safe production processes. ATEX 137 defines the minimum requirements for protecting workers’ health and classifies areas with a potential for explosive atmospheres. Therefore, proper certification and use of equipment like industrial fans in the appropriate zones are critical for workplace safety.

At Asel Teknik, the compliance of our industrial fans with ATEX standards plays a significant role in enhancing workplace safety and managing potentially explosive environments. Creating safe working areas is not only a legal requirement but also an obligation for ensuring the health and safety of our employees. By keeping up with developments and innovations in our sector, we aim to consistently provide the most reliable solutions.

Sustainable production is becoming increasingly important in today’s industrial world. Businesses must develop new strategies to reduce their environmental impact and enhance energy efficiency. In this context, effective dust collection systems play a critical role in both occupational health and environmental protection.

The Importance of Dust Control

During production processes in industrial facilities, the dust and particles generated can threaten employee health and damage equipment. Effectively controlling harmful substances in the air contributes to the sustainability of businesses. A good dust collection system not only enhances efficiency in production processes but also helps ensure workplace safety.

Innovative Solutions

Developing innovative dust collection solutions is essential to achieving sustainable production goals. Modern systems provide high efficiency and low energy consumption, reducing costs for businesses while minimizing environmental impact. Advanced filtration technologies ensure effective collection of dust and particles, thereby improving air quality.

Energy Efficiency and Environmental Sensitivity

Energy efficiency is a cornerstone of sustainable production strategies. Advanced dust collection systems minimize energy consumption while enhancing performance, contributing to more efficient production processes. These systems enable businesses to reduce their environmental footprint and increase workforce productivity.

Planning for the Future

Sustainability is not only a current concern but also a vital issue for the future. Industrial facilities must continuously innovate to reduce their environmental impact and enhance efficiency. Dust collection solutions hold a significant place in this process and play a critical role in helping businesses achieve their future sustainability goals.

Sustainable production requires balancing environmental protection with operational efficiency. Advanced dust collection systems protect employee health while helping businesses reduce their environmental impact. The adoption of these systems allows industrial facilities to take a step toward a healthier, safer, and more sustainable future.